TOYOTA RAV4 / RAV4 HYBRID 2018 - 2025 SERVICE & REPAIR MANUAL

Description TOYOTA RAV4 / RAV4 HYBRID 2018 - 2025 SERVICE & REPAIR MANUAL

Toyota RAV4 / RAV4 Hybrid 10.2018 - 11.2025 service & repair information library

Covered model series:
AXAA52, AXAA54, AXAH52, AXAH54, AXAL52, AXAL54, MXAA52, MXAA54
LHD Left hand drive & RHD Right hand drive models

Covered engines:
A25A-FKS - 2.5L 4-cylinder 16-valve DOHC VVT-i
A25A-FXS - 2.5L 4-cylinder 16-valve DOHC VVT-i
A25B-FXS - 2.5L 4-cylinder 16-valve DOHC VVT-i
M20A-FKS - 2.0L 4-cylinder 16-valve DOHC VVT-i
THS-II Toyota Hybrid System

Covered transmissions:
UB80E AUTOMATIC TRANSMISSION
UB80F AUTOMATIC TRANSMISSION
P710 HYBRID TRANSMISSION
Q610 HYBRID TRANSMISSION
EG62 MANUAL TRANSMISSION
EG62F MANUAL TRANSMISSION
K120 CVT Continuously Variable Transaxle
K120F CVT Continuously Variable Transaxle

Repair Manual
Electrical Wiring Diagrams
Body Repair
New Car Features

All car units service & repair, troubleshooting, installation / removal / assembly / disassembly instructions, diagnosis, components, inspection, replacement, electrical wiring diagrams, schematics, body dimensions, DTC trouble codes and other information

SERVICE MANUAL LIBRARY CONTENT:
REPAIR MANUAL
General
INTRODUCTION
PREPARATION
SPECIFICATIONS
SERVICE DATA SHEET
MAINTENANCE

Engine / Hybrid System
A25A-FKS (ENGINE CONTROL)
M20A-FKS (ENGINE CONTROL)
A25A-FXS (ENGINE CONTROL)
A25B-FXS (ENGINE CONTROL)
HYBRID / BATTERY CONTROL
A25A-FKS (ENGINE MECHANICAL)
M20A-FKS (ENGINE MECHANICAL)
A25A-FXS (ENGINE MECHANICAL)
A25B-FXS (ENGINE MECHANICAL)
A25A-FKS (FUEL)
M20A-FKS (FUEL)
A25A-FXS (FUEL)
A25B-FXS (FUEL)
A25A-FKS (EMISSION CONTROL)
M20A-FKS (EMISSION CONTROL)
A25A-FXS (EMISSION CONTROL)
A25B-FXS (EMISSION CONTROL)
A25A-FKS (INTAKE / EXHAUST)
M20A-FKS (INTAKE / EXHAUST)
A25A-FXS (INTAKE / EXHAUST)
A25B-FXS (INTAKE / EXHAUST)
A25A-FKS (COOLING)
M20A-FKS (COOLING)
A25A-FXS (COOLING)
A25B-FXS (COOLING)
A25A-FKS (LUBRICATION)
M20A-FKS (LUBRICATION)
A25A-FXS (LUBRICATION)
A25B-FXS (LUBRICATION)
A25A-FKS (STARTING)
M20A-FKS (STARTING)
A25A-FXS (STARTING)
A25B-FXS (STARTING)
CRUISE CONTROL
STOP AND START

Drivetrain
UB80E (AUTOMATIC TRANSMISSION / TRANSAXLE)
UB80F (AUTOMATIC TRANSMISSION / TRANSAXLE)
P710 (HYBRID TRANSMISSION / TRANSAXLE)
Q610 (HYBRID TRANSMISSION / TRANSAXLE)
CLUTCH
EG62 (MANUAL TRANSMISSION / TRANSAXLE)
EG62F (MANUAL TRANSMISSION / TRANSAXLE)
K120 (MULTIDRIVE / CVT)
K120F (MULTIDRIVE / CVT)
GF1A (TRANSFER / 4WD / AWD)
GF2A (TRANSFER / 4WD / AWD)
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
ALIGNMENT / HANDLING DIAGNOSIS
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN
STEERING GEAR / LINKAGE

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

Power Source / Network
A25A-FKS (BATTERY / CHARGING)
M20A-FKS (BATTERY / CHARGING)
A25A-FXS (BATTERY / CHARGING)
A25B-FXS (BATTERY / CHARGING)
POWER DISTRIBUTION
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-COLLISION
SEAT
SEAT BELT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
SLIDING ROOF / CONVERTIBLE
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
HORN
VEHICLE PROXIMITY NOTIFICATION SYSTEM
EXTERIOR PANELS / TRIM

NEW CAR FEATURES
General
INTRODUCTION
SPECIFICATIONS

Engine / Hybrid System
A25A-FKS (ENGINE CONTROL)
M20A-FKS ENGINE CONTROL
A25A-FXS (ENGINE CONTROL)
A25B-FXS (ENGINE CONTROL)
HYBRID / BATTERY CONTROL
A25A-FKS (ENGINE MECHANICAL)
M20A-FKS (ENGINE MECHANICAL)
A25A-FXS (ENGINE MECHANICAL)
A25B-FXS (ENGINE MECHANICAL)
A25A-FKS (FUEL)
M20A-FKS (FUEL)
A25A-FXS (FUEL)
A25B-FXS (FUEL)
A25A-FKS EMISSION CONTROL
M20A-FKS EMISSION CONTROL
A25A-FXS (EMISSION CONTROL)
A25B-FXS (EMISSION CONTROL)
A25A-FKS INTAKE / EXHAUST
M20A-FKS INTAKE / EXHAUST
A25A-FXS (INTAKE / EXHAUST)
A25B-FXS (INTAKE / EXHAUST)
A25A-FKS COOLING
M20A-FKS (COOLING)
A25A-FXS (COOLING)
A25B-FXS (COOLING)
A25A-FKS LUBRICATION
M20A-FKS LUBRICATION
A25A-FXS LUBRICATION
A25B-FXS (LUBRICATION)
A25A-FKS (STARTING)
M20A-FKS (STARTING)
CRUISE CONTROL
A25A-FKS (IDLING STOP CONTROL)
M20A-FKS IDLING STOP CONTROL

Drivetrain
UB80E AUTOMATIC TRANSMISSION / TRANSAXLE
UB80F AUTOMATIC TRANSMISSION / TRANSAXLE
P710 (HYBRID TRANSMISSION / TRANSAXLE)
Q610 (HYBRID TRANSMISSION / TRANSAXLE)
CLUTCH
EG62 MANUAL TRANSMISSION / TRANSAXLE
EG62F MANUAL TRANSMISSION / TRANSAXLE
K120 (MULTIDRIVE / CVT)
K120F (MULTIDRIVE / CVT)
GF1A TRANSFER / 4WD / AWD
GF2A (TRANSFER / 4WD / AWD)
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

Power Source / Network
BATTERY / CHARGING
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-COLLISION
SEAT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
SLIDING ROOF / CONVERTIBLE
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
VEHICLE PROXIMITY NOTIFICATION SYSTEM
EXTERIOR PANELS / TRIM

ELECTRICAL WIRING DIAGRAM
INTRODUCTION
ABBREVIATIONS
GLOSSARY OF TERMS AND SYMBOLS
WIRE HARNESS INTRODUCTION
WIRE HARNESS REPAIR GUIDELINES
TERMINAL AND CONNECTOR REPAIR PROCEDURES

System Circuit
Engine / Hybrid System
Drivetrain
Suspension
Brake
Steering
Audio / Visual / Telematics
Power Source / Network
Vehicle Interior
Vehicle Exterior

Location & Routing
Engine Compartment
Instrument Panel
Body
Seat
Antenna

Fuse List
Engine Compartment
Instrument Panel
Body

Connector List
Engine Compartment
Instrument Panel
Body
Seat

Overall EWD

BODY REPAIR MANUAL
General
INTRODUCTION

Vehicle Exterior
BODY PANEL
RADIATOR UPPER SIDE SUPPORT
RADIATOR SIDE SUPPORT
RADIATOR SUPPORT
FENDER APRON BRACE
FRONT FENDER APRON
FRONT SIDE MEMBER FRONT
FRONT SIDE MEMBER
COWL TOP SIDE UPPER PANEL
COWL TOP SIDE PANEL
FRONT BODY PILLAR
CENTER BODY PILLAR
FRONT DOOR OUTER PANEL
REAR DOOR OUTER PANEL
ROCKER OUTER PANEL
ROCKER PANEL
ROCKER REAR PANEL
QUARTER PANEL
QUARTER WHEEL HOUSING OUTER PANEL
BACK DOOR OPENING TROUGH
ROOF SIDE INNER PANEL
BODY LOWER BACK PANEL REINFORCEMENT
BODY LOWER BACK PANEL
REAR FLOOR PAN
REAR FLOOR SIDE PANEL
REAR FLOOR UPPER CENTER CROSSMEMBER
REAR FLOOR LOWER FRONT CROSSMEMBER
REAR FLOOR LOWER REAR CROSSMEMBER
REAR FLOOR SIDE MEMBER
ROOF PANEL
SPECIFIED TORQUE
FIT STANDARD / ADJUSTMENT METHOD
NAME PLATE
CAUTION LABEL

BODY DIMENSIONS
MEASURING INFORMATION
ENGINE COMPARTMENT
FRONT DOOR
REAR DOOR
BACK DOOR
ROOF
UNDER BODY
FRONT SUSPENSION CROSSMEMBER
REAR SUSPENSION CROSSMEMBER
ENGINE COMPARTMENT REFERENCE VALUES
UNDER BODY REFERENCE VALUES
OTHER REFERENCE VALUES

PAINTING / COATING
BODY PANEL SEALING
BODY PANEL UNDERCOATING (for HV Model)
BODY PANEL UNDERCOATING (for Gasoline Model)
FOAMED SEALING MATERIAL
BODY PANEL ANTI-RUST AGENT MATERIAL
SILENCER SHEET
BODY PANEL ANTI-CHIPPING PAINT