TOYOTA HILUX 1997 - 2005 SERVICE & REPAIR MANUAL

Description TOYOTA HILUX 1997 - 2005 SERVICE & REPAIR MANUAL

Toyota Hilux 08.1997 - 08.2005 service & repair information library

Covered model series:
RZN142, 144, 147, 148, 149, 154, 168, 169, 173, 174, 193, 194
VZN167, 172
LN140, 141, 145, 146, 147, 150, 152, 155, 157, 165, 166, 167, 170, 171, 172, 190, 191, 192
KZN165, 190
KDN145, 150, 155, 165, 170, 190
LHD Left Hand Drive & RHD Right Hand Drive

Covered engines:
5VZ-FE - 3.4L 6-cylinder V6 24-Valve DOHC
3RZ-F - 2.7L 4-cylinder 16-Valve DOHC
3RZ-FE - 2.7L 4-cylinder 16-Valve DOHC
1RZ - 2.0L 4-cylinder OHC
2RZ - 2.4L 4-cylinder 16-Valve
2RZ-E - 2.4L 4-cylinder 16-Valve SOHC
1RZ-E - 2.0L 4-cylinder OHC
1KZ-TE - 3.0L 4-cylinder 8-Valve OHC diesel
2L - 2.4L 4-cylinder OHC diesel
3L - 2.8L 4-cylinder diesel
5L - 3.0L 4-cylinder OHC diesel
2KD-FTV - 2.5L 4-cylinder 16-Valve D-4D DOHC diesel

Repair Manual
Electrical Wiring Diagram
Body Repair
New Car Features
Service Data Sheet

All car units service & repair, troubleshooting, installation, removal, components, inspection, replacement, schematics, EWD electrical wiring diagrams, DTC trouble codes and other information

SERVICE MANUAL DESCRIPTION:
REPAIR MANUAL
Introduction, Preparation, Service specifications, Diagnostics, Clutch, Manual transmission (G52,G54,G58), Manual transmission G50, Manual transmission W56, Manual transmission R150F, Manual transmission R151F, Automatic transmission A340E, Automatic transmission A340F, Transfer, Propeller shaft, Suspension and axle, Brake system, Steering, Supplemental restraint system, Body electrical system, Body, Air conditioning system

Engine Repair manual (5VZ-FE engine) - Introduction, Preparation, Service specifications, Diagnostics, Engine, Ignition, Engine mechanical, Emission control, Electronic fuel injection, Cooling, Lubrication, Starting, Charging

Engine Repair manual (3RZ-F, 3RZ-FE engine) - Introduction, Preparation, Service specifications, Diagnostics, Engine, Ignition, Engine mechanical, Emission control, Electronic fuel injection, Cooling, Lubrication, Starting, Charging

Engine Repair manual (1RZ, 2RZ, 2RZ-E engine) - Introduction, Engine mechanical, EFI system, Cooling system, Lubrication system, Ignition, Starting, Charging, Service specifications, SST and SSM, Preparation, Diagnostics, Emission cpntrol, Electronic fuel injection, Lubrication

Engine Repair manual (1RZ-E) - Introduction, Engine, Engine mechanical, EFI system, Cooling system, Lubrication system, Ignition, Starting, Charging, Service specifications, Preparation, Diagnostics, Emission cpntrol, Electronic fuel injection, Lubrication

Engine Repair manual (1KZ-TE engine) - Introduction, Preparation, Service specifications, Diagnostics, Engine mechanical, Turbocharging, Emission control, Electronic control, Fuel, Cooling, Lubrication, Starting, Charging

Engine Repair manual (2L engine) - Introduction, Preparation, Service specifications, Diagnostics, Engine, Engine mechanical, Turbocharging, Emission control, Fuel, Cooling, Lubrication, Starting, Charging

Engine Repair manual (3L engine) - Introduction, Preparation, Service specifications, Engine, Fuel, Engine mechanical, Turbocharging, Emission control, Cooling, Lubrication, Starting, Charging

Engine Repair manual (5L engine) - Introduction, Preparation, Service specifications, Engine, Fuel, Engine mechanical, Turbocharging, Emission control, Electronic control, Cooling, Lubrication, Starting, Charging

Engine Repair manual (2KD-FTV engine) - Introduction, Preparation, Service specifications, Diagnostics, Fuel, Engine mechanical, Turbocharging, Emission control, Electronic control, Cooling, Lubrication, Starting, Charging

Automatic transmission repair manual (A340E,F,H) - Description, Operation, Preparation, Component parts, Component parts removal, Oil pump, Direct clutch, Forward clutch, Front planetary gear, Second brake, Rear planetary gear, Transmission case, Valve body, Transfer

NEW CAR FEATURES
Introduction, New model outline, Engine, Chassis, Body, Body electrical
New car features, Technical specifications, Exterior

ELECTRICAL WIRING DIAGRAM
Introduction, Relay locations, Electrical wiring routing, Connector list, Part number of connectrors, Overall electrical wiring diagram

WIRING DIAGRAMS FOR ALL CAR UNITS

BODY REPAIR
Introduction, Body Panel Replacement, Body panel construction, Plastic body parts, Body Dimensions

OTHER INFORMATION