TOYOTA HIGHLANDER / KLUGER HYBRID 2020 - 2026 SERVICE MANUAL

Description TOYOTA HIGHLANDER / KLUGER HYBRID 2020 - 2026 SERVICE MANUAL

Toyota Highlander / Highlander Hybrid / Kluger / Kluger Hybrid 02.2020 - 2026 service & repair information library

Covered model series:
GSU70, GSU75, AXUH70, AXUH78
LHD Left hand drive & RHD Right hand drive

Covered engines:
A25A-FXS - 2.5L 4-cylinder 16-Valve DOHC VVT-i
A25B-FXS - 2.5L 4-cylinder 16-Valve DOHC VVT-i
2GR-FKS - 3.5L 6-cylinder V6 24-Valve DOHC VVT-i

Covered transmissions:
UA80E AUTOMATIC TRANSMISSION
UA80F AUTOMATIC TRANSMISSION
P810 HYBRID TRANSMISSION
Q610 HYBRID TRANSMISSION

Repair Manual
Electrical Wiring Diagram
Body Repair
New Car Features

All car units service & repair, troubleshooting, maintenance, assembly / disassembly / installation / removal instructions, components, inspection, replacement, EWD electrical wiring diagrams, schematics, DTC trouble codes and other information

SERVICE MANUAL LIBRARY CONTENT:
REPAIR MANUAL
General
INTRODUCTION
PREPARATION
SPECIFICATIONS
SERVICE DATA SHEET
MAINTENANCE

Engine / Hybrid System
A25A-FXS, A25B-FXS (ENGINE CONTROL)
2GR-FKS (ENGINE CONTROL)
HYBRID / BATTERY CONTROL
A25A-FXS, A25B-FXS (ENGINE MECHANICAL)
2GR-FKS (ENGINE MECHANICAL)
A25A-FXS, A25B-FXS (FUEL)
2GR-FKS (FUEL)
A25A-FXS, A25B-FXS (EMISSION CONTROL)
2GR-FKS (EMISSION CONTROL)
A25A-FXS, A25B-FXS (INTAKE / EXHAUST)
2GR-FKS (INTAKE / EXHAUST)
A25A-FXS, A25B-FXS (COOLING)
2GR-FKS (COOLING)
A25A-FXS, A25B-FXS (LUBRICATION)
2GR-FKS (LUBRICATION)
A25A-FXS, A25B-FXS (STARTING)
2GR-FKS (STARTING)
CRUISE CONTROL
STOP AND START

Drivetrain
UA80E (AUTOMATIC TRANSMISSION / TRANSAXLE)
UA80F (AUTOMATIC TRANSMISSION / TRANSAXLE)
P810 (HYBRID TRANSMISSION / TRANSAXLE)
Q610 (HYBRID TRANSMISSION / TRANSAXLE)
GF2A (TRANSFER / 4WD / AWD)
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
ALIGNMENT / HANDLING DIAGNOSIS
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN
STEERING GEAR / LINKAGE

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

Power Source / Network
A25A-FXS, A25B-FXS (BATTERY / CHARGING)
2GR-FKS (BATTERY / CHARGING)
POWER DISTRIBUTION
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-COLLISION
SEAT
SEAT BELT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
SLIDING ROOF / CONVERTIBLE
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
HORN
VEHICLE PROXIMITY NOTIFICATION SYSTEM
EXTERIOR PANELS / TRIM

NEW CAR FEATURES
General
INTRODUCTION
SPECIFICATIONS

Engine / Hybrid System
A25A-FXS, A25B-FXS (ENGINE CONTROL)
2GR-FKS (ENGINE CONTROL)
HYBRID / BATTERY CONTROL
A25A-FXS, A25B-FXS (ENGINE MECHANICAL)
2GR-FKS (ENGINE MECHANICAL)
A25A-FXS, A25B-FXS (FUEL)
2GR-FKS (FUEL)
A25A-FXS, A25B-FXS (EMISSION CONTROL)
2GR-FKS (EMISSION CONTROL)
A25A-FXS, A25B-FXS (INTAKE / EXHAUST)
2GR-FKS (INTAKE / EXHAUST)
A25A-FXS, A25B-FXS (COOLING)
2GR-FKS (COOLING)
A25A-FXS, A25B-FXS (LUBRICATION)
2GR-FKS (LUBRICATION)
2GR-FKS (STARTING)
CRUISE CONTROL
2GR-FKS (IDLING STOP CONTROL)

Drivetrain
UA80E (AUTOMATIC TRANSMISSION / TRANSAXLE)
UA80F (AUTOMATIC TRANSMISSION / TRANSAXLE)
P810 (HYBRID TRANSMISSION / TRANSAXLE)
Q610 (HYBRID TRANSMISSION / TRANSAXLE)
TRANSFER / 4WD / AWD
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

Power Source / Network
A25A-FXS, A25B-FXS (BATTERY / CHARGING)
2GR-FKS (BATTERY / CHARGING)
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-COLLISION
SEAT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
SLIDING ROOF / CONVERTIBLE
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
VEHICLE PROXIMITY NOTIFICATION SYSTEM
EXTERIOR PANELS / TRIM

ELECTRICAL WIRING DIAGRAM
INTRODUCTION
ABBREVIATIONS
GLOSSARY OF TERMS AND SYMBOLS
WIRE HARNESS INTRODUCTION
WIRE HARNESS REPAIR GUIDELINES
TERMINAL AND CONNECTOR REPAIR PROCEDURES

System Circuit
Engine / Hybrid System
Drivetrain
Suspension
Brake
Steering
Audio/Visual/Telematics
Power Source / Network
Vehicle Interior
Vehicle Exterior
ADAS / AD

Location & Routing
Engine Compartment
Instrument Panel
Body
Seat
Antenna

Fuse List
Engine Compartment
Instrument Panel
Body

Connector List
Engine Compartment
Instrument Panel
Body
Seat

Overall EWD

BODY REPAIR MANUAL
General
INTRODUCTION

Vehicle Exterior
BODY PANEL
RADIATOR SIDE SUPPORT
RADIATOR SUPPORT
FENDER APRON BRACE (for HV Model)
FENDER APRON BRACE (for Gasoline Model)
FRONT FENDER APRON
FRONT SIDE MEMBER FRONT
FRONT SIDE MEMBER
COWL TOP SIDE UPPER PANEL
COWL TOP SIDE PANEL
FRONT BODY PILLAR
CENTER BODY PILLAR
FRONT DOOR OUTER PANEL
REAR DOOR OUTER PANEL
BACK DOOR
ROCKER OUTER PANEL
ROCKER PANEL
QUARTER PANEL
QUARTER WHEEL HOUSING OUTER PANEL
BACK DOOR OPENING TROUGH
ROOF SIDE INNER PANEL
BODY LOWER BACK PANEL REINFORCEMENT
BODY LOWER BACK PANEL
REAR FLOOR PAN
REAR FLOOR SIDE PANEL
REAR FLOOR LOWER FRONT CROSSMEMBER (for HV Model)
REAR FLOOR LOWER FRONT CROSSMEMBER (for Gasoline Model)
REAR FLOOR LOWER REAR CROSSMEMBER
REAR FLOOR SIDE MEMBER
ROOF PANEL (for Standard Roof)
ROOF PANEL (for Sliding roof)
ROOF PANEL (for Panoramic Moon Roof)
SPECIFIED TORQUE
FIT STANDARD / ADJUSTMENT METHOD
NAME PLATE
CAUTION LABEL

BODY DIMENSIONS
MEASURING INFORMATION
ENGINE COMPARTMENT
FRONT DOOR
REAR DOOR
BACK DOOR
UNDER BODY (for 2WD)
UNDER BODY (for 4WD/AWD)
FRONT SUSPENSION CROSSMEMBER
REAR SUSPENSION CROSSMEMBER
ENGINE COMPARTMENT REFERENCE VALUES
UNDER BODY REFERENCE VALUES
OTHER REFERENCE VALUES

PAINTING / COATING
BODY PANEL SEALING
BODY PANEL UNDERCOATING
FOAMED SEALING MATERIAL
BODY PANEL ANTI-RUST AGENT MATERIAL
SILENCER SHEET
BODY PANEL ANTI-CHIPPING PAINT