TOYOTA FORTUNER / HILUX SW4 2015 - 2020 SERVICE & REPAIR MANUAL

Description TOYOTA FORTUNER / HILUX SW4 2015 - 2020 SERVICE & REPAIR MANUAL

Toyota Fortuner / Hilux SW4 11.2015 - 07.2020 service & repair information library

Covered model series:
GGN155, GUN156, KUN156, TGN156, TGN166, TGN168
LHD Left Hand Drive & RHD Right Hand Drive

Covered engines:
1GR-FE - 4.0-liter, V-type 6-cylinder, 24-valve DOHC
1KD-FTV - 3.0-liter, 4-cylinder, 16-valve DOHC D-4D diesel
1GD-FTV - 2.8-liter, 4-cylinder, 16-valve DOHC D-4D diesel
2TR-FE - 2.7-liter, 4-cylinder, 16-valve DOHC
2TR-FBE - 2.7-liter, 4-cylinder, 16-valve DOHC

Covered transmissions:
A750F AUTOMATIC TRANSMISSION
AC60E AUTOMATIC TRANSMISSION
AC60F AUTOMATIC TRANSMISSION
R151 MANUAL TRANSMISSION
R151F MANUAL TRANSMISSION
RC61F MANUAL TRANSMISSION

Repair manual
Electrical wiring diagram
Body repair
New car features

All car units service & repair, troubleshooting, assembly / disassembly / installation / removal instructions, body dimensions, components, schematics, inspection, replacement, EWD electrical wiring diagrams, DTC trouble codes and other information

SERVICE MANUAL LIBRARY CONTENT AND DESCRIPTION:
REPAIR MANUAL
General
INTRODUCTION
PREPARATION
SPECIFICATIONS
SERVICE DATA SHEET
MAINTENANCE

Engine
1GR-FE ENGINE CONTROL
1KD-FTV ENGINE CONTROL
1GD-FTV ENGINE CONTROL
2TR-FE ENGINE CONTROL
2TR-FBE ENGINE CONTROL
1GR-FE ENGINE MECHANICAL
1KD-FTV ENGINE MECHANICAL
1GD-FTV ENGINE MECHANICAL
2TR-FE ENGINE MECHANICAL
2TR-FBE ENGINE MECHANICAL
1GR-FE FUEL
1KD-FTV FUEL
1GD-FTV FUEL
2TR-FE FUEL
2TR-FBE FUEL
1GR-FE EMISSION CONTROL
1KD-FTV EMISSION CONTROL
1GD-FTV EMISSION CONTROL
2TR-FE EMISSION CONTROL
2TR-FBE EMISSION CONTROL
1GR-FE INTAKE / EXHAUST
1KD-FTV INTAKE / EXHAUST
1GD-FTV INTAKE / EXHAUST
2TR-FE INTAKE / EXHAUST
2TR-FBE INTAKE / EXHAUST
1GR-FE COOLING
1KD-FTV COOLING
1GD-FTV COOLING
2TR-FE COOLING
2TR-FBE COOLING
1GR-FE LUBRICATION
1KD-FTV LUBRICATION
1GD-FTV LUBRICATION
2TR-FE LUBRICATION
2TR-FBE LUBRICATION
1GR-FE STARTING
1KD-FTV STARTING
1GD-FTV STARTING
2TR-FE STARTING
2TR-FBE STARTING
CRUISE CONTROL

Drivetrain
A750F AUTOMATIC TRANSMISSION / TRANSAXLE
AC60E AUTOMATIC TRANSMISSION / TRANSAXLE
AC60F AUTOMATIC TRANSMISSION / TRANSAXLE
CLUTCH
R151 MANUAL TRANSMISSION / TRANSAXLE
R151F MANUAL TRANSMISSION / TRANSAXLE
RC61F MANUAL TRANSMISSION / TRANSAXLE
VF2CM TRANSFER / 4WD / AWD
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
ALIGNMENT / HANDLING DIAGNOSIS
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN
STEERING GEAR / LINKAGE

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
PARK ASSIST / MONITORING

Power Source / Network
1GR-FE BATTERY / CHARGING
1KD-FTV BATTERY / CHARGING
1GD-FTV BATTERY / CHARGING
2TR-FE BATTERY / CHARGING
2TR-FBE BATTERY / CHARGING
POWER DISTRIBUTION
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
SEAT
SEAT BELT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
HORN
EXTERIOR PANELS / TRIM

NEW CAR FEATURES
General
Engine
Drivetrain
Suspension
Brake
Steering
Audio / Visual / Telematics
Power Source / Network
Vehicle Interior
Vehicle Exterior

ELECTRICAL WIRING DIAGRAM
INTRODUCTION
ABBREVIATIONS
GLOSSARY OF TERMS AND SYMBOLS
WIRE HARNESS REPAIR INTRODUCTION
TERMINAL AND CONNECTOR REPAIR
System Circuit
Location & Routing
Fuse List
Engine Compartment
Instrument Panel
Connector List

Overall EWD

BODY REPAIR MANUAL
General
INTRODUCTION
HOW TO USE THIS MANUAL
WORK NOTICES AND PRECAUTIONS
WHEN REMOVING,INSTALLING,REPAIRING OR REPLACING PARTS
ABOUT THIS VEHICLE

Vehicle Exterior
BODY WELD POINT
RADIATOR SIDE SUPPORT
RADIATOR LOWER SUPPORT
RADIATOR SUPPORT
RADIATOR MOUNTING REINFORCEMENT
FRONT FENDER APRON
COWL TOP SIDE UPPER PANEL
COWL TOP SIDE PANEL
FRONT BODY PILLAR
CENTER BODY PILLAR
FRONT DOOR OUTER PANEL
REAR DOOR OUTER PANEL
ROCKER OUTER PANEL
QUARTER PANEL
QUARTER WHEEL HOUSING OUTER PANEL
BACK DOOR OPENING TROUGH
BACK DOOR OPENING SIDE REINFORCEMENT
ROOF SIDE INNER PANEL
BODY LOWER BACK PANEL
REAR FLOOR CROSSMEMBER UPPER GUSSET
REAR FLOOR PAN
REAR FLOOR SIDE PANEL EXTENSION
REAR FLOOR SIDE MEMBER
REAR FLOOR SIDE CENTER MEMBER
ROOF PANEL
FRAME SIDE RAIL PLATE
CAB MOUNTING NO.1 BRACKET
CAB MOUNTING NO.2 BRACKET
CAB MOUNTING NO.3 BRACKET
CAB MOUNTING NO.4 BRACKET
FRAME AUXILIARY CROSSMEMBER
FRAME REAR FRONT CROSSMEMBER
FRAME REAR CROSSMEMBER
EXHAUST PIPE SUPPORT
SPECIFIED TORQUE
FIT STANDARD / ADJUSTMENT METHOD
NAME PLATE
CAUTION LABEL

BODY DIMENSIONS
MEASURING INFORMATION
ENGINE COMPARTMENT
FRONT DOOR
REAR DOOR
BACK DOOR
FRAME
ENGINE COMPARTMENT REFERENCE VALUES
OTHER REFERENCE VALUES

PAINTING / COATING
BODY PANEL SEALING
BODY PANEL UNDERCOATING
FOAMED SEALING MATERIAL
BODY PANEL ANTI-RUST AGENT MATERIAL
SILENCER SHEET