TOYOTA C-HR HYBRID 2016 - 2023 SERVICE & REPAIR MANUAL

Description TOYOTA C-HR HYBRID 2016 - 2023 SERVICE & REPAIR MANUAL

Toyota C-HR Hybrid 10.2016 - 09.2023 service & repair information library

Covered model series:
ZYX10, ZYX11, MAXH10
LHD Left hand drive & RHD Right hand drive

Covered engines:
2ZR-FXE - 1.8L 4-cylinder 16-valve DOHC VVT-i
M20A-FXS - 2.0L 4-cylinder 16-valve DOHC VVT-i
THS-II Toyota Hybrid system

Covered transmissions:
P610 HYBRID TRANSMISSION
P711 HYBRID TRANSMISSION

Repair Manual
Electrical Wiring Diagrams
Body Repair
New Car Features

All car units service & repair, troubleshooting, installation / removal / assembly / disassembly instructions, components, inspection, replacement, EWD electrical wiring diagrams, schematics, DTC trouble codes and other information

SERVICE MANUAL LIBRARY CONTENT AND DESCRIPTION:
REPAIR MANUAL
General
INTRODUCTION
SETUP
PREPARATION
SPECIFICATIONS
SERVICE DATA SHEET
MAINTENANCE

Engine / Hybrid System
M20A-FXS (ENGINE CONTROL)
2ZR-FXE (ENGINE CONTROL)
M20A-FXS (HYBRID / BATTERY CONTROL)
2ZR-FXE (HYBRID / BATTERY CONTROL)
M20A-FXS (ENGINE MECHANICAL)
2ZR-FXE (ENGINE MECHANICAL)
M20A-FXS (FUEL)
2ZR-FXE (FUEL)
M20A-FXS (EMISSION CONTROL)
2ZR-FXE (EMISSION CONTROL)
M20A-FXS (INTAKE / EXHAUST)
2ZR-FXE (INTAKE / EXHAUST)
M20A-FXS (COOLING)
2ZR-FXE (COOLING)
M20A-FXS (LUBRICATION)
2ZR-FXE (LUBRICATION)
M20A-FXS (STARTING)
2ZR-FXE (STARTING)
CRUISE CONTROL

Drivetrain
P610 (HYBRID TRANSMISSION / TRANSAXLE)
P711 (HYBRID TRANSMISSION / TRANSAXLE)
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
ALIGNMENT / HANDLING DIAGNOSIS
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN
STEERING GEAR / LINKAGE

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

Power Source / Network
M20A-FXS (BATTERY / CHARGING)
2ZR-FXE (BATTERY / CHARGING)
POWER DISTRIBUTION
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-COLLISION
SEAT
SEAT BELT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
HORN
ACOUSTIC VEHICLE ALERTING SYSTEM
EXTERIOR PANELS / TRIM

NEW CAR FEATURES
General
INTRODUCTION
SPECIFICATIONS

Engine / Hybrid System
M20A-FXS (ENGINE CONTROL)
2ZR-FXE (ENGINE CONTROL)
HYBRID / BATTERY CONTROL
M20A-FXS (ENGINE MECHANICAL)
2ZR-FXE (ENGINE MECHANICAL)
M20A-FXS (FUEL)
2ZR-FXE (FUEL)
M20A-FXS (EMISSION CONTROL)
2ZR-FXE (EMISSION CONTROL)
M20A-FXS (INTAKE / EXHAUST)
2ZR-FXE (INTAKE / EXHAUST)
M20A-FXS (COOLING)
2ZR-FXE (COOLING)
M20A-FXS (LUBRICATION)
2ZR-FXE LUBRICATION
CRUISE CONTROL

Drivetrain
P610 HYBRID TRANSMISSION / TRANSAXLE
P711 (HYBRID TRANSMISSION / TRANSAXLE)
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

Suspension
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

Brake
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

Steering
POWER ASSIST SYSTEMS
STEERING COLUMN

Audio / Visual / Telematics
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

Power Source / Network
M20A-FXS (BATTERY / CHARGING)
2ZR-FXE (BATTERY / CHARGING)
NETWORKING

Vehicle Interior
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-COLLISION
SEAT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

Vehicle Exterior
WINDOW / GLASS
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
ACOUSTIC VEHICLE ALERTING SYSTEM
EXTERIOR PANELS / TRIM

ELECTRICAL WIRING DIAGRAM
INTRODUCTION
ABBREVIATIONS
GLOSSARY OF TERMS AND SYMBOLS
WIRE HARNESS INTRODUCTION
WIRE HARNESS REPAIR GUIDELINES
TERMINAL AND CONNECTOR REPAIR PROCEDURES

System Circuit
Engine / Hybrid System
Drivetrain
Suspension
Brake
Steering
Audio/Visual/Telematics
Power Source / Network
Vehicle Interior
Vehicle Exterior
ADAS / AD

Location & Routing
Engine Compartment
Instrument Panel
Body
Seat
Antenna

Fuse List
Engine Compartment
Instrument Panel
Body

Connector List
Engine Compartment
Instrument Panel
Body
Seat

Overall EWD

BODY REPAIR MANUAL
General
INTRODUCTION

Vehicle Exterior
BODY PANEL
RADIATOR UPPER SIDE SUPPORT
RADIATOR SIDE SUPPORT
RADIATOR SUPPORT
FENDER APRON BRACE
FRONT FENDER FRONT APRON
FRONT APRON TO COWL SIDE MEMBER
FRONT FENDER APRON
FRONT SIDE MEMBER EXTENSION (for TMC Made)
FRONT SIDE MEMBER EXTENSION (for TMMT Made)
FRONT SIDE MEMBER (for TMC Made)
FRONT SIDE MEMBER (for TMMT Made)
COWL TOP SIDE UPPER PANEL
COWL TOP SIDE PANEL
FRONT BODY PILLAR (for TMC Made)
FRONT BODY PILLAR (for TMMT Made)
CENTER BODY PILLAR (for TMC Made)
CENTER BODY PILLAR (for TMMT Made)
FRONT DOOR OUTER PANEL
REAR DOOR OUTER PANEL
ROCKER OUTER PANEL
ROCKER PANEL
QUARTER PANEL
QUARTER WHEEL HOUSING OUTER PANEL
BACK DOOR OPENING TROUGH
QUARTER PANEL EXTENSION
BACK DOOR OPENING SIDE REINFORCEMENT
BODY LOWER BACK PANEL
REAR FLOOR PAN
REAR FLOOR SIDE PANEL
REAR FLOOR UPPER CENTER CROSSMEMBER
REAR FLOOR LOWER FRONT CROSSMEMBER
REAR FLOOR SIDE MEMBER
ROOF PANEL
SPECIFIED TORQUE (for TMC Made)
SPECIFIED TORQUE (for TMMT Made)
FIT STANDARD / ADJUSTMENT METHOD
NAME PLATE
CAUTION LABEL

BODY DIMENSIONS
MEASURING INFORMATION
ENGINE COMPARTMENT
FRONT DOOR
REAR DOOR
BACK DOOR
UNDER BODY
FRONT SUSPENSION CROSSMEMBER
REAR SUSPENSION CROSSMEMBER
ENGINE COMPARTMENT REFERENCE VALUES
UNDER BODY REFERENCE VALUES
OTHER REFERENCE VALUES

PAINTING / COATING
BODY PANEL SEALING
BODY PANEL UNDERCOATING (for TMC Made)
BODY PANEL UNDERCOATING (for TMMT Made)
FOAMED SEALING MATERIAL (for TMC Made)
FOAMED SEALING MATERIAL (for TMMT Made)
BODY PANEL ANTI-RUST AGENT MATERIAL (for TMC Made)
BODY PANEL ANTI-RUST AGENT MATERIAL (for TMMT Made)
SILENCER SHEET (for TMC Made)
SILENCER SHEET (for TMMT Made)
BODY PANEL ANTI-CHIPPING PAINT (for TMC Made)
BODY PANEL ANTI-CHIPPING PAINT (for TMMT Made)