New Holland Tractor TS100A TS110A TS115A TS125A TS130A TS135A service manual

Description New Holland Tractor TS100A TS110A TS115A TS125A TS130A TS135A service manual

New Holland Tractor TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, T6070 pdf service & repair manual

Technical data, specifications, troubleshooting, electrical wiring diagrams, maintenance, disassembly, assembly, removal, installation and other information

MANUAL CONTENT:
GENERAL
General Instructions
Precautionary Statements
Health and Safety
Ecology and the Environment
Product Identification
International Symbols
Specifications Plus/Deluxe Models
Specifications Standard Models
Minimum Hardware Tightening Torques

SEPARATING THE TRACTOR
Tightening Torques
Special Tools
Overhaul
Front Axle and Front Support
Removal
Installation
Front Axle to Support Shim Thickness Calculation

ENGINE
Tightening Torques
Special Tools
Description of Operation
Cooling
Lubrication
Lubrication System Components
Engine Overhaul
Introduction
Removal
Disassembly
Fuel System/Preparing Engine to Mount on Rotating Stand
Fuel Rail
Cylinder Head
Crankcase External Components
Crank Shaft Seals
Sump
Rotating Counter Weights
Crankshaft
Camshaft
Bushings
Assembly
Installing the Tappets   Camshaft
Main Bearing Assembly
Crankshaft Assembly
Main Bearing Cap Assembly
Connecting Rod and Piston Assembly
Timing
Crankshaft Seals and Covers
Rotating Counter Weights
Sump
Flywheel
Oil Filter/Cooler
Crankcase External Components
Cylinder Head/Fuel System
Checks, Dimensions and Repairs
Cylinder Block
Cylinder Head Mating Surface Check
Tappets
Crankshaft, Bearings
Main Journal Assembly Clearance
Crankshaft Thrust ring Clearance Check
Timing System
Camshaft
Checking Cam Lift and Pin Alignment
Bushings
Pistons/Connecting Rods
Measuring the Piston Diameter
Piston Pins
Conditions for Correct Pin--Piston Coupling
Piston Rings
Connecting Rods
Bushings
Checking Connecting Rods
Checking Twisting
Checking Bending
Connecting Rod   Piston Assembly
Fitting Piston Rings
Connecting Rod Pin Assembly Clearance
Checking Piston Protrusion
Cylinder Head
Valve Disassembly
Cylinder Head Hydraulic Seal Check
Cylinder Head Mating Surface Check
Valve Dimensions
Decarbonizing, Checking and Grinding Valves
Checking the Clearance between the Valve Stem and Guide and Valve Centring
Valve Guides
Regrinding   Replacing Valve Seats
Valve Springs
Valve Installation
Installing the Cylinder Head
Checking and Adjusting Tappet Clearance
Fuel Supply Gear Pump
Normal Operating Condition
Condition of Overpressure at Outlet
Bleed Conditions
High--Pressure Pump CP3
High--Pressure Pump Internal Structure
Operating Principle
Rail (Pressure Accumulator)
Pressure Relief Valve
Electro--Injector
Injection Start
Injection End
Fuel Return Pressure Limiter

CLUTCH
Specifications
Tightening Torques
Troubleshooting
Description and Operation
Overhaul
Clutch
Removal
Inspection and Repair
Hydraulic Release Bearing / Slave Cylinder
Inspection
Assembly Overhaul

TRANSMISSION SYSTEMS
Specifications
Tightening Torques
Special Tools
Description and Operation
Input Sensors
Transmission Oil Temperature Sensor
Clutch Pedal Potentiometer and Disconnect Switch
Shuttle Lever
Forward / Reverse and 1 4 / 5 8 Potentiometers
Gear Shift Lever
Gear Selector Switches
Synchronizer Status Switches
Parking Brake Switch
Seat Switch
Output Devices
Clutch PWM Valves, C1, C2, C3 and C4
Forward, Reverse, 1--4 and 5--8 PWM Valves
Analogue Digital Instrument Cluster (ADIC)
Control Device
Controller
16 x 16 Transmission
Gear Shift Displays
LED Gear Display
Digital Gear Shift Display
Speed Matching
Sequential Powershifting
Auto Shift Function (where fitted)
Auto Take Off (ATO)
Transmission Gear Teeth
Power Flows
Transmission Hydraulic Circuit Schematic Illustrations
Transmission Schematic Key
Gear 1 Selected, Inching Pedal Partially Raised
Gear 1 Selected, Inching Pedal Fully Released
Transmission Gear Teeth
Troubleshooting Diagrams
Diagram 1 -- Tractor Does Not Drive in any Gear
Diagram 2 -- Tractor Drives in Ranges but has Following Fault:
Powershift Function Operates but the Shift Sequence is Incorrect or
Gears Missing
Diagram 3 -- The Powershifts are not Smooth or the Tractor Loses Drive
Between Powershifts (in work tractor stops or could be jerky)
Diagram 4 -- Tractor Drives in all Gears but has the Following Fault
Poor Clutch Pedal Feathering / Inching Performance
Diagram 5 -- Clutch Pedal Potentiometer Calibration Check
Diagram 6 -- The Tractor Drives in all Gears and Ranges but has the
Transmission Jumps out of Gear, Holds in Gear or Gears Clash when Shifting
Diagram 7 -- The Tractor Drives in all Gears and Ranges but has the
Clutches Squeal / Whine During Inching
Diagram 8 -- The Tractor Drives in all Gears and Ranges but has the
Transmission is Noisy in Operation
Diagram 9 -- The Tractor Drives in all Gears and Ranges but has the
Transmission Clunks During Inching
Overhaul
Transmission Disassembly / Assembly Information
Inspection
Disassembly
Front Section Removal
Middle Section Removal
Rear Section Removal
Front Section Disassembly / Assembly
Middle Section Disassembly / Assembly
Rear Section Disassembly / Assembly
Transmission Top Cover
Transmission Control Valve
Lubrication Valve
Removal and Disassembly
Inspection and Assembly
Control Valve Cover
Inspection and Assembly
Control Valve
Synchronizer
Inspection
Transmission Housing Transfer Tubes
Transmission
Forward / Reverse Synchronizer End--Float
Forward / Reverse and Main (1--4 / 5--8) Synchronizers
High / Low Range Cable
High / Low Range Synchronizer

DRIVE LINES
Special Tools
Description and Operation
Manual Four Wheel Drive
Automatic Four Wheel Drive
Four Wheel Drive Off
Sectional Views
Troubleshooting
Overhaul
Standard Front Axle Four Wheel Driveshaft
Supersteer Front Axle Four Wheel Driveshaft
Four Wheel Drive Clutch
Four Wheel Drive Multi--wet Plate Clutch
Four Wheel Drive Dog Clutch
Four Wheel Drive Clutch
Four Wheel Driveshaft Oil Supply Manifold

MECHANICAL FRONT AXLE
Specifications
Tightening Torques
Special Tools
Description and Operation
Sectional Views
Front Differential Lock Assembly  Dog Clutch
Front Differential Lock Assembly  Multi--Wet Plate Clutch
Troubleshooting
Hydraulic Differential Lock
Standard Axle
Hub Cassette Seal
Front Axle
Multi--Wet Plate Clutch Differential
Differential Lock Disassembly
Differential Lock Assembly
Crown Wheel Differential Cage Disassembly
Crown Wheel Differential Cage Assembly/Adjustments
Dog Clutch Differential
Differential Lock Disassembly/Assembly
Crown Wheel Differential Cage Disassembly/Assembly
Pinion Shaft Standard Front Axle
Pinion Shaft Supersteer and Suspended Front Axle
Crown Wheel Multi Wet Plate Clutch Differential Lock
Differential Bearing Multi Wet Plate Differential Lock
Crown Wheel Dog Clutch Differential Lock
Differential Bearing Dog Clutch Differential Lock
Limited Slip Self locking Differential
Axle Component  All Options
Steering Swivel Pins And Bearings
Swivel Pin And Potentiometer
Steering Angle Potentiometer Replacement
Steering Swivel Pins And Bearings (Models With Steering Angle Sensor)
Steering Angle Potentiometer Replacement
Stub Axle
Steering Drive Wheels
Alignment

MECHANICAL REAR WHEEL DRIVE
Pinion, Crown Wheel and Differential
Final Drive
Tightening Torques
Special Tools
Sectional Views
Description and Operation
Rear Differential Lock Assembly -- Multi--Wet
Troubleshooting
Pinion, Crown Wheel and Differential
Final Drives
Hydraulic Differential Lock
Rear Axle
Hydraulic Differential Lock Control Unit (Multi-Wet Plate Clutch)
Final Drive Case (Left or Right Hand)
Drive Wheel Shaft
Drive Wheel Taper Bearing Adjustment
Planetary Gear Set

POWER TAKE--OFF
Special Tools
Tightening Torques
Description and Operation
External PTO Controls (except N. America)
Auto PTO Function (if fitted)
Engine Power Management
PTO Funtionality
Auto Softstart PTO
PTO Management
Hydraulic Operation of PTO
PTO Disengaged
PTO Engaged (Initial Engagement)
PTO Soft Start
PTO Engaged (Final Engagement)
PTO Clutch Brake
Troubleshooting
Overhaul
Power Take Off (PTO)
Power Take Off 540/750/1000 Rpm

BRAKING SYSTEM
Tightening Torques
Sectional Views
Description and Operation
Control Circuit
Front Brake Valve
Front Service Brakes
Rear Service Brakes
Parking Brake
Troubleshooting
Overhaul
Rear Service Brake Piston
Front Service Brake Valve
Front Service Brake (Left or Right Hand)
Hydraulic Brake Master Cylinder (All models)
Hydraulic Brake System Air Bleeding
General Brake System Air Bleeding
Rear Service Brake and Trailer Brake Air Bleeding
Pneumatic Brakes Air Bleeding (If Fitted)
Front Axle Brakes Air Bleeding (If Fitted)
Front Service Brake Valve -- Models with Integrated Front Lift

HYDRAULIC SYSTEMS
Description and Operation
Circuit Identification
High Pressure Circuit
Steering Circuit
Low Pressure Circuit
Lubrication Circuit
Closed Center Load Sensing High Pressure Hydraulic Circuit
Hydraulic Pump
Load Sensing Valve
Steering Pump
Trailer Brake Valve
Hydraulic Lift Electronic Draft Control Valve
Closed Center Load Sensing Remote Control Valves
Hydraulic Lift Cylinders
Suspended Front Axle Contr
Mid--Mount Remote Valves
High Pressure Hydraulic System, Fixed Displacement
Pump -- Electrical Switches
High Pressure Hydraulic System, Variable Displacement
Pump (CCLS) -- Electrical Switches
Steering Motor
Steering Cylinders
Load Sensing Shuttle Valve
Fixed Displacement High Pressure Hydraulic Circuit
High Pressure Circuit for Tractors with Fixed
Displacement Pump and Mechanical Hydraulic Lift

STEERING
Description and Operation
Steering System
Neutral Position
Right Hand Turn
Left Hand Turn
Manual Turning (No Power Assistance)
Steering/Low Pressure Hydraulic Pump Test
Steering Test
Steering Circuit Pressure Test
Steering Relief Valve Pressure Test
Differential Pressure
Relief Valve Adjustment All Models
Troubleshooting
Overhaul
Steering Motor
Metering Unit Assembly
Steering Column
Two Wheel Drive Steering Cylinder
Four Wheel Drive Steering Cylinder

FRONT AXLE AND WHEELS
Specifications
Tightening Torques
Special Tools
Troubleshooting
Description and Operation
Overhaul
Front Axle
Hub and Spindle
Front Wheel Hub
Spindle Assembly
Front Wheel Settings
Wheel Camber Test
Track Width Adjustment
Axle Centre Beam and Front Support
Front Wheel Toe-in Alignment (Standard Axle)

AUXILIARY UNITS
Specifications
Compressor
Tightening Torques
Special Tools
Description and Operation
Safety Precautions
Principals of Air Conditioning
Air Conditioning Flow Diagram
System Layout
Refrigerant
Compressor Pump
Low Pressure Cut-out Switch
Combined High/Low Pressure Cut--out Switch
System Pressure Relief Valve
Condenser and Receiver Dryer
Expansion Valve
Evaporator
Blower Fan
Fault Finding and Testing
Air Conditioning System
Preliminary Fault Finding
Performance Testing The Air Conditioning System
Operating Precautions
Attaching The Gauge Set To The Tractor
Test Procedure

ELECTRICAL SYSTEM
Specifications
Description and Operation
Electrical System and Fuses
CAN Architecture
Instrument Cluster
Fuses and Relays
12 x 12 With and Less Cab
16 x 16/24 x 24 Less Cab
16 x 16/24 x 24 With Cab
Mini Fuses
Maxi Fuses
Power Fuses (All Models)
Controllers
Controller Locations
Display of Gears
Electro-Hydraulic Remote Valve

OTHER INFORMATION