New Holland Telescopic Handler LM5040 LM5060 LM5080 service manual

Description New Holland Telescopic Handler LM5040 LM5060 LM5080 service manual

New Holland Telescopic Handler LM5040, LM5060, LM5080 pdf service & repair manual

Technical data, specifications, troubleshooting, maintenance, disassembly, assembly, removal, installation, electrical diagrams, hydraulic schematics and other information

MANUAL CONTENT:
GENERAL
Description
General instructions
Safety rules
Product identification
Environmental considerations
Maintenance techniques

ENGINE
Description Page
Main engine specifications
General engine specifications
General information on engine
Removal and installation of engine and radiator
Troubleshooting
Tightening torques
Special tools

TRANSMISSION
Description Page
Powershift transmission
Transmission assembly
Drop box assembly
Operation of gearbox
Transmission and hydraulic oil circuit diagrams
Operation of modulating valve
Torque converter and oil cooler hydraulic circuit
Troubleshooting guide
Troubleshooting procedures
Troubleshooting
Pressure tests on clutch and high pressure circuit
Pressure tests on torque converter and oil cooler hydraulic circuit
Test points
Assembly instructions
Transmission overhaul
APC122 electronic control with Powershift transmission (optional)
Power Shuttle transmission (optional)
Power shuttle transmission assembly
Assembly instruction
Operation of gearbox
Activated solenoids power flows and hydraulic circuit
Transmission overhaul
Brake pad substitution and adjustment of parking brake calliper
(Powershift and Powershuttle Transmission)
Special tools

FRONT AXLE
Description Page
Technical data
Description
Operation
Troubleshooting
Wheel toe-in check
Component overhaul
Front axle removal procedure
Front axle overhaul
Removing the steering cylinders
Dissasembly of 45% limited slip differential
Installation and adjustment of axle drive pinion
Front drive shaft

REAR AXLE
Description Page
Technical data
Description
Operation diagram
Rear drive shaft
Component overhaul
Rear axle removal procedure
Overhaul
Special tools

BRAKING SYSTEM
Description Page
Service brakes
Trailer brake
Parking brake
Brake disc adjustment
Troubleshooting
Brakes disassembly

HYDRAULIC SYSTEM
Description Page
Technical data
Steering system hydraulic circuit
Introduction
Steering valve
Telescopic boom hydraulic circuit
Component operation
Hydraulic pump
Pressure reducing valve
Front loader controls/ operation
Balancing valves
Power steering (OSPQ)
Telescopic boom control valve
Auxiliary functions control valve
Cylinders
Chains
Boom sections
Ride Control system (optional)
Floating boom control switch (optional)
Continuous flow control switch (optional)
Reversible fan (optional)

ELECTRICAL SYSTEM
Description Page
Electrical system - general
Electrical equipment specifications
Electrical system and fuses
Controls and instruments
SAR - Anti-Tipping System
Bulb replacement
Protecting the electrical systems during charging or welding
Starting the machine using jump leads
Temporary wiring repairs
Electrical system - general fault finding
Circuit diagrams
List of connectors
List of components
How to use the circuit diagrams
Diagram 1: Starting/recharge/warning lights/indicators
Diagram 2: Transmission
Diagram 3: Wheel alignment/solenoid valves/brake system
Diagram 4: Boom control
Diagram 5: Chassis levelling (LM5080 only)
Diagram 6: Lights/windscreen wiper
Diagram 7: Work lights/beacon
Diagram 8: Anti-tipping system / site-street switch / roof wiper
Diagram 9: Heater, radio/trailer socket/interior light
Diagram 10: Air-conditioning system
Diagram 11: Rear attachment (optional)
Diagram 12: Reversible fan (optional)
Diagram 13: Ride Control system (optional)
Diagram 14: Floating boom (optional)

AIR CONDITIONING SYSTEM
Description Page
Air conditioning system
Operation
Cab heating-ventilation controls
Components
Precautions for use
Connections for servicing tools (recovery and recharge station)
Draining the refrigerant
Recharging with refrigerant
Leak test
Special tools
Troubleshooting