New Holland Excavator E215B E265B E385B service manual

Description New Holland Excavator E215B E265B E385B service manual

New Holland Crawler Excavator E215B, E215BLC, E265B, E265BLC, E385B, E385BLC pdf service & repair manual

Technical data, specifications, troubleshooting, maintenance, electrical diagrams, hydraulic schematics, disassembly, assembly, removal, installation and other information

MANUAL CONTENT:
GENERAL PRECAUTIONS FOR MAKING REPAIRS
PREPARATION BEFORE DISASSEMBLING
SAFETY WHEN DISASSEMBLING AND ASSEMBLING
DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT
ELECTRICAL EQUIPMENT
HYDRAULIC PARTS
WELD REPAIR
ENVIRONMENTAL ISSUES
INTERNATIONAL UNIT SYSTEM

SPECIFICATIONS
NAME OF COMPONENTS
GENERAL DIMENSIONS
WEIGHT OF COMPONENTS
TRANSPORTATION
OVERALL DIMENSIONS OF MACHINE ON A TRAILER
DIMENSIONS OF ATTACHMENT
SPECIFICATIONS AND PERFORMANCE
SPEED AND CLIMBING CAPABILITY
ENGINE
HYDRAULIC COMPONENTS
WEIGHT
TYPE OF CRAWLER
COMBINATIONS OF ATTACHMENT
ENGINE SPECIFICATIONS
SPECIFICATIONS

ATTACHMENT DIMENSIONS
BOOM
BOOM DIMENSIONAL DRAWING
BOOM MAINTENANCE STANDARD
ARM
ARM DIMENSIONAL DRAWING
ARM MAINTENANCE STANDARD
BUCKET AND PIN
BUCKET AND PIN DIMENSIONAL DRAWING
BUCKET AND PIN DIMENSIONAL TABLE

TOOLS
STANDARD TORQUE SPECIFICATIONS FOR CAPSCREWS AND NUTS
SCREW SIZE
CAPSCREW (BOLT)
CAPSCREW (SOCKET BOLT)
SOCKET SET SCREW
TORQUE SPECIFICATIONS FOR HOSE AND FITTINGS
JOINT (O-RING TYPE)
HYDRAULIC HOSE (30° FLARE TYPE)
JOINT (ORS TYPE)
SPLIT FLANGE
TORQUE SPECIFICATIONS FOR NUTS AND SLEEVES
PLUG
PLUG FOR HYDRAULIC PIPE JOINT
PLUG FOR HYDRAULIC EQUIPMENT
SPECIAL SPANNER FOR TUBE
SPECIAL TOOLS
APPLICATION OF SCREW LOCKING COMPOUND AND SEALING COMPOUND
SUCTION STOPPER
COMPONENTS
DIMENSION
APPLICABLE MODEL
COUNTER WEIGHT LIFTING JIG
UPPER FRAME LIFTING JIG
ENGINE TURNOVER STANG
TRACK SPRING SET JIG

STANDARD MAINTENANCE TIMETABLE
STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF EXCAVATOR
MAINTENANCE STANDARD AND TEST PROCEDURE
HOW TO USE THE MAINTENANCE STANDARD
PERFORMANCE INSPECTION STANDARD TABLE
MEASUREMENT OF ENGINE SPEED
MEASUREMENT OF HYDRAULIC PRESSURE
PREPARING TO MEASURE HYDRAULIC PRESSURE
PLACE TO INSTALL PRESSURE GAUGE
PRESSURE ADJUSTMENT POSITION
PROCEDURE FOR ADJUSTING RELIEF VALVE
MEASURING TRAVEL PERFORMANCES
TRAVEL SPEED
DEVIATION OF TRAVEL
PERFORMANCES OF PARKING BRAKE
DRAIN RATE OF TRAVEL MOTOR
MEASURING SWING PERFORMANCES
SWING SPEED
PERFORMANCE OF SWING BRAKE
PERFORMANCE OF SWING PARKING BRAKE
DRAIN RATE OF SWING MOTOR
MEASURING ATTACHMENT OPERATING PERFORMANCES
OPERATING TIME OF CYLINDERS
CYLINDER LEAK CHECK
MEASURING PERFORMANCES OF SWING BEARING
MECHATRO CONTROLLER
ENGINE CONTROL INPUT / OUTPUT
ENGINE CONTROL
ADJUSTMENT OF MECHATRO CONTROLLER OUTPUT
OPERATIONS IN THE EVENT OF A MECHATRO CONTROLLER FAILURE

MECHATRO CONTROL SYSTEM
SUMMARY OF MECHATRO CONTROL SYSTEM
MECHATRO CONTROL SYSTEM IN GENERAL
UNLOAD VALVE CONTROL
POSITIVE CONTROL & P-Q CONTROL
BOOM UP CONFLUX CONTROL
ARM IN RECIRCULATION & CONFLUX CONTROL
ARM-IN ANTI-CAVITATION CONTROL
ARM-OUT CONFLUX CONTROL
BUCKET DIGGING (DUMP) CONFLUX CONTROL
BUCKET DIGGING ANTI-CAVITATION CONTROL
SWING PRIORITY CONTROL
TRAVEL STRAIGHT CONTROL
TRAVEL INDEPENDENT CONTROL
PRESSURE RELEASE CONTROL
N&B SWITCH CONTROL (OPTION)
OPTION CONFLUX CONTROL (OPTION)
MECHATRO CONTROLLER
SUMMARY OF MULTI DISPLAY
SELF DIAGNOSIS DISPLAY
SERVICE DIAGNOSIS DISPLAY FUNCTION
TROUBLE HISTORY DIAGNOSIS
TROUBLE DIAGNOSIS MODE
SET PROCEDURE OF MAINTENANCE SCHEDULE
ADJUSTING PROCEDURE OF DISPLAY
MECHATRO CONTROL EQUIPMENT

HYDRAULIC SYSTEM
SUMMARY
HYDRAULIC CIRCUITS AND COMPONENTS
COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
NEUTRAL CIRCUIT
TRAVEL CIRCUIT
BUCKET CIRCUIT
BOOM CIRCUIT
SWING CIRCUIT
ARM CIRCUIT
COMBINED CIRCUIT
PRESSURE DRAINING (RELEASING) CIRCUIT

ELECTRICAL SYSTEM
ELECTRIC CIRCUIT DIAGRAM
ELECTRICAL EQUIPMENT LIST
HARNESS
HARNESS LIST
INSTRUMENT PANEL ASSY
TUNER INSTALL
UPPER ELECTRIC ASSY
UPPER FRAME HARNESS ASSY
UPPER FLOOR PLATE HARNESS ASSY
CAB HARNESS ASSY
BOOM HARNESS ASSY
INSTALLING BOOM LIGHT
INSTALLING DECK LIGHT
TRAVEL ALARM ASSY
FLASHER LAMP INSTALL

COMPONENTS SYSTEM
HYDRAULIC COMPONENTS
HYDRAULIC PUMP, REGULATOR
CONTROL VALVE
PILOT VALVE (ATT)
PILOT VALVE (TRAVEL)
SWING MOTOR
TRAVEL MOTOR
SWIVEL JOINT
CYLINDER
ELECTRIC EQUIPMENT
ELECTRIC EQUIPMENT LIST
SPECIFICATION OF ELECTRIC EQUIPMENT

AIR CONDITIONER SYSTEM
BASIC AIR CONDITIONER SYSTEM (HVAC AIR CONDITIONER)
CYCLE
AUTO AIR CONDITIONER SYSTEM OUTLINE
COMPONENT AND CONSTRUCTION
COMPONENT
CONSTRUCTION
PIPING
AIR CONDITIONER
RECEIVER DRYER ASSY
FUNCTION
MECHANISM OF COOLING CIRCUIT
COOLING CIRCUIT
COMPONENT PARTS
DISASSEMBLY AND ASSEMBLY
PRECAUTIONS TO BE EXERCISED IN OPERATION
DISASSEMBLY AND ASSEMBLY OF UNIT
CHARGING REFRIGERANT
PRECAUTIONS TO BE EXERCISED IN OPERATION
OPERATING PROCEDURE
CHARGING PROCEDURE
ELECTRIC CIRCUIT
WIRING DIAGRAM AND CONNECTORS
STRUCTURE AND OPERATION OF EACH PART AND INSPECTION
TROUBLESHOOTING
SELF DIAGNOSIS FUNCTION ON DISPLAY OF PANEL
POSITION OF INDICATION FOR FAILURE
EXPLANATION OF INDICATION FOR FAILURE
EXPLANATION OF MONITOR MODE

DISASSEMBLY AND ASSEMBLING
DISASSEMBLY & ASSEMBLY OVERVIEW
GENERAL INFORMATION
TORQUE SPECIFICATIONS
ATTACHMENT
REMOVING AND INSTALLING
ATTACHMENT ASSEMBLY
BUCKET
ARM
BOOM
DISASSEMBLING AND ASSEMBLING
CYLINDER.

UPPER STRUCTURE
OPERATOR SEAT
CAB
BATTERY
GUARD
UNDER COVER
FUEL TANK
HYDRAULIC TANK
HYDRAULIC PUMP
AIR CLEANER
MUFFLER
COUNTERWEIGHT
RADIATOR & OIL COOLER
ENGINE
CONSOLE COVER
CONTROL VALVE
PILOT VALVE (FOR ATT)
PILOT VALVE (FOR TRAVEL)
SWING MOTOR
SWIVEL JOINT
UPPER FRAME
DISASSEMBLING AND ASSEMBLING
HYDRAULIC PUMP REGULATOR
CONTROL VALVE
PILOT VALVE (ATT)
PILOT VALVE (FOR TRAVEL)
SWIVEL JOINT

TRAVEL SYSTEM
REMOVING AND INSTALLING
TRAVEL SYSTEM
CRAWLER
UPPER ROLLER
LOWER ROLLER
FRONT IDLER (IDLER ADJUSTER ASSY)
SPROCKET
TRAVEL MOTOR
SWING BEARING
REMOVAL AND INSTALLATION OF TRAVEL MOTOR UNIT
CONSTRUCTION OF TRAVEL MOTOR

TROUBLESHOOTING (BY ERROR CODES)
EVALUATION OF ACTUAL PROBLEM AT THE SITE
CLASSIFICATION OF FAILURE AND TROUBLESHOOTING
MECHATRO CONTROLLER BLOWN FUSE
TROUBLESHOOTING BY ERROR CODE

TROUBLESHOOTING (BY SYMPTOM)
HYDRAULIC SYSTEM
ELECTRIC SYSTEMS
WIRING CHECKING PROCEDURE
TROUBLE
ENGINE RELATED TROUBLESHOOTING

TROUBLESHOOTING (BY DIAGNOSIS MODE)
TROUBLE DIAGNOSIS MODE

ENGINE
DIAGNOSTICS
ENGINE OVERHAUL
CHARGING AND START-UP