New Holland Excavator E135BSR Rops Tier 3 service manual

Description New Holland Excavator E135BSR Rops Tier 3 service manual

New Holland Crawler Excavator E135BSR Rops Tier 3 pdf service & repair manual

Technical data, specifications, troubleshooting, electrical diagrams, hydraulic schematics, maintenance, disassembly, assembly, removal, installation and other information

MANUAL CONTENT:
GENERAL PRECAUTIONS FOR MAKING REPAIRS
PREPARATION BEFORE DISASSEMBLING
SAFETY WHEN DISASSEMBLING AND ASSEMBLING
DISASSEMBLING AND ASSEMBLING HYDRAULIC EQUIPMENT
ELECTRICAL EQUIPMENT
HYDRAULIC PARTS
WELD REPAIR
ENVIRONMENTAL ISSUES
INTERNATIONAL UNIT SYSTEM

SPECIFICATIONS
NAME OF COMPONENTS
GENERAL DIMENSIONS
WEIGHT OF COMPONENTS
TRANSPOTATION
OVERALL DIMENSIONS OF MACHINE ON A TRAILER
DIMENSIONS OF ATTACHMENT
SPECIFICATIONS AND PERFORMANCE
SPEED AND CLIMBING CAPABILITY
ENGINE
HYDRAULIC COMPONENTS
WEIGHT
TYPE OF CRAWLER
TYPE OF BUCKET
COMBINATIONS OF ATTACHMENT
SPECIFICATIONS
ENGINE CHARACTERISTIC CURVE

ATTACHMENT DIMENSIONS
BOOM
BOOM DIMENSIONAL DRAWING
BOOM MAINTENANCE STANDARD
ARM
ARM DIMENSIONAL DRAWING
ARM MAINTENANCE STANDARD
BUCKET
BUCKET DIMENSIONAL DRAWING
BUCKET DIMENSIONAL TABLE
LUG SECTION DIMENSIONAL DRAWING
BOSS SECTION DIMENSIONAL DRAWING

TOOLS
TIGHTENING TORQUES FOR CAPSCREWS AND NUTS
SCREW SIZE
CAPSCREW (BOLT)
CAPSCREW (SOCKET BOLT)
SOCKET SET SCREW
TIGHTENING TORQUE FOR HOSE AND FITTING
JOINT (O-RING TYPE)
HYDRAULIC HOSE (30 DEG. FLARE TYPE)
JOINT (ORS TYPE)
SPLIT FLANGE
TIGHTENING TORQUES FOR NUTS AND SLEEVES
PLUGS
PLUG FOR HYDRAULIC PIPE JOINT
PLUG FOR HYDRAULIC EQUIPMENT
SPECIAL SPANNER FOR TUBE
SPECIAL TOOLS
APPLICATION OF SCREW LOCKING COMPOUND AND SEALING COMPOUND
SUCTION STOPPER
COMPONENTS
DIMENSION
APPLICABLE MODEL
COUNTERWEIGHT LIFTING JIG
TOOL FOR PULLING OUT OF BOOM MOUNTING PIN
UPPER FRAME LIFTING JIG
ENGINE MOUNTING PEDESTAL
TRACK SPRING SET JIG

STANDARD MAINTENANCE TIME TABLE
STANDARD WORKING TIME TABLE FOR THE MAINTENANCE OF EXCAVATOR
ENGINE MAINTENANCE SERVICE STANDARD TIME LIST

MAINTENANCE STANDARD AND TEST PROCEDURE
HOW TO USE MAINTENANCE STANDARDS AND PRECAUTIONS
PERFORMANCE INSPECTION STANDARD TABLE
STANDARD VALUE TABLE
MEASUREMENT OF ENGINE SPEED
MEASUREMENT OF HYDRAULIC PRESSURE
PREPARING TO MEASURE HYDRAULIC PRESSURE
PLACE TO INSTALL PRESSURE GAUGE
PRESSURE ADJUSTMENT POSITION
PROCEDURE FOR ADJUSTING RELIEF VALVE
MEASURING TRAVEL PERFORMANCES
TRAVEL SPEED
DEVIATION OF TRAVEL
PERFORMANCES OF PARKING BRAKE
DRAIN RATE OF TRAVEL MOTOR
MEASURING SWING PERFORMANCES
SWING SPEED
PERFORMANCE OF SWING BRAKE
PERFORMANCE OF SWING PARKING BRAKE
DRAIN RATE OF SWING MOTOR
MEASURING ATTACHMENT OPERATING PERFORMANCES
OPERATING TIME OF CYLINDERS
OIL TIGHTNESS OF CYLINDERS
MEASURING PERFORMANCES OF SWING BEARING
MECHATRO CONTROLLER
ENGINE CONTROL INPUT / OUTPUT
ADJUSTMENT OF MECHATRO CONTROLLER OUTPUT (B-C ADJUSTMENT

MECHATRO CONTROL SYSTEM
SUMMARY OF MECHATRO CONTROL SYSTEM
MECHATRO CONTROL SYSTEM IN GENERAL
UNLOAD VALVE CONTROL
POSITIVE CONTROL & P-Q CONTROL
BOOM UP CONFLUX CONTROL
ARM IN RECIRCULATION & CONFLUX CONTROL
ARM-IN ANTI-CAVITATION CONTROL
ARM-OUT CONFLUX CONTROL
BUCKET DIGGING (DUMP) CONTROL
SWING PRIORITY CONTROL
TRAVEL STRAIGHT CONTROL
PRESSURE RELEASE CONTROL (INCLUDE EXTRA PRESSURE RELEASE)
N&B SWITCH CONTROL (OPTION)
OPTION CONFLUX CONTROL (OPTION)
N&B SOLENOID RELIEF VALVE CONTROL
MECHATRO CONTROLLER
SUMMARY OF MULTI DISPLAY
SELF DIAGNOSIS DISPLAY
SERVICE DIAGNOSIS DISPLAY FUNCTION
TROUBLE HISTORY DIAGNOSIS
TROUBLE DIAGNOSIS MODE
SET PROCEDURE OF MAINTENANCE SCHEDULE
ADJUSTING PROCEDURE OF DISPLAY
MECHATRO CONTROL EQUIPMENT

HYDRAULIC SYSTEM
SUMMARY
HYDRAULIC CIRCUITS AND COMPONENTS
COLOR CODING STANDARD FOR HYDRAULIC CIRCUITS
NEUTRAL CIRCUIT
TRAVEL CIRCUIT
BUCKET CIRCUIT
BOOM CIRCUIT
SWING CIRCUIT
ARM CIRCUIT
COMBINED CIRCUIT
DRAINING (RELEASING) CIRCUIT

ELECTRIC SYSTEM
ELECTRIC CIRCUIT DIAGRAM
ELECTRICAL EQUIPMENT & HARNESS
HARNESS
HARNESS LIST
INSTRUMENT PANEL ASSY
CONTROLLER INSTALL
OPERATOR'S CONTROL (SWITCH INSTALL)
UPPER ELECTRIC ASSY
UPPER HARNESS ASSY
UPPER HARNESS ASSY (FLOOR)
ENGINE HARNESS ASSY
WASHER TANK ASSY
CAB HARNESS ASSY : YY14E00028F1
BOOM HARNESS ASSY
BOOM LIGHT INSTALL
UPPER LIGHT INSTALL
ENGINE ROOM LIGHT INSTALL

COMPONENTS SYSTEM
HYDRAULIC COMPONENTS
HYDRAULIC PUMP - REGULATOR
CONTROL VALVE
PILOT VALVE (ATT)
PILOT VALVE (TRAVEL)
SWING MOTOR UNIT
TRAVEL MOTOR
SWIVEL JOINT
CYLINDER
ELECTRICAL EQUIPMENT
ELECTRICAL EQUIPMENT LIST
SPECIFICATIONS ELECTRICAL EQUIPMENT

AIR-CONDITIONER SYSTEM
BASIC SYSTEM OF AIR CONDITIONER (HVAC AIR CONDITIONER)
AIR CYCLE
AUTO AIR CONDITIONER SYSTEM OUTLINE
COMPONENT AND CONSTRUCTION
COMPONENT
CONSTRUCTION
PIPING
AIR CONDITIONER
AIR DRYER ASSY
FUNCTION
MECHANISM OF COOLING CIRCUIT
COOLING CIRCUIT
COMPONENT PARTS
DISASSEMBLY AND ASSEMBLY
PRECAUTIONS TO BE EXERCISED IN OPERATION
DISASSEMBLY AND ASSEMBLY OF UNIT
CHARGING REFRIGERANT
PRECAUTIONS TO BE EXERCISED IN OPERATION
OPERATING PROCEDURE
CHARGING PROCEDURE
ELECTRIC CIRCUIT
WIRING DIAGRAM AND CONNECTORS
STRUCTURE AND OPERATION OF EACH FUNCTIONAL PARTS AND
THE INSPECTION
TROUBLESHOOTING
SELF DIAGNOSIS FUNCTION ON DISPLAY OF PANEL
POSITION OF INDICATION FOR FAILURE
EXPLANATION OF INDICATION FOR FAILURE
EXPLANATION OF MONITOR MODE

CAB INTERFERENCE PREVENTION SYSTEM
OUTLINE AND FUNCTIONS
OUTLINE
CAB INTERFERENCE PREVENTION EQUIPMENTS
HEIGHT/DEPTH LIMITATION DEVICE
CONSTRUCTIONS
BOOM ANGLE SENSOR POSITION
ARM ANGLE SENSOR POSITION
OFFSET ANGLE SENSOR POSITION
CONSTRUCTION OF ANGLE SENSOR
ADJUSTMENT PROCEDURE
INTERFERENCE PREVENTION EQUIPMENT
SET PROCEDURES OF HEIGHT AND DEPTH INDICATIONS
RESET OF HEIGHT AND DEPTH INDICATIONS SETTING
SETTING THE HEIGHT LIMITATION
SETTING THE DEPTH LIMITATION
SETTING THE OFFSET LIMITATION
RELEASING THE LIMITATION
RELEASING THE ALL LIMITATIONS
CHECKING ON CAB INTERFERENCE PREVENTION SYSTEM
INTERFERENCE PREVENTION RELEASE CONNECTOR
INSPECTION OF ELECTRIC PARTS

ATTACHMENTS
REMOVING AND INSTALLING
ATTACHMENT ASSY
BUCKET
ARM
BOOM
DISASSEMBLING AND ASSEMBLING
CYLINDER

UPPER STRUCTURE
REMOVING AND INSTALLING
OPERATOR SEAT
CAB
BATTERY
GUARD
UNDER COVER
FUEL TANK
HYDRAULIC TANK
HYDRAULIC PUMP
AIR CLEANER
MUFFLER
COUNTERWEIGHT
RADIATOR & OIL COOLER
ENGINE
CONSOLE COVER
CONTROL VALVE
PILOT VALVE (FOR ATT)
PILOT VALVE (FOR TRAVEL)
SWING MOTOR UNIT
SWIVEL JOINT
UPPER FRAME
DISASSEMBLING AND ASSEMBLING
HYDRAULIC PUMP - REGULATOR
CONTROL VALVE
PILOT VALVE (FOR ATT)
PILOT VALVE (FOR TRAVEL)
SWING MOTOR UNIT
SWIVEL JOINT

TRAVEL SYSTEM
REMOVING AND INSTALLING
TRAVEL SYSTEM
CRAWLER
UPPER ROLLER
LOWER ROLLER
FRONT IDLER (IDLER ADJUSTER ASSY)
SPROCKET
TRAVEL MOTOR
SWING BEARING
REMOVAL AND INSTALLATION OF TRAVEL MOTOR UNIT
CONSTRUCTION OF TRAVEL MOTOR
TOOLS AND JIGS
PREPARATION FOR DISASSEMBLY
ASSEMBLY
MAINTENANCE STANDARD

TROUBLE SHOOTING (BY ERROR CODES)
JUDGMENT OF ACTUAL THING AT SITE
CLASSIFICATION OF FAILURE AND TROUBLESHOOTING
THE BLOWN FUSE OF MECHATRO CONTROLLER
TROUBLESHOOTING BY ERROR CODE

ENGINE
MITSUBISHI DIESEL ENGINE D04FR-TAA
GENERAL
SERVICE DATA
SERVICE TOOLS
DETERMINATION OF OVERHAUL
DISASSEMBLY OF BASIC ENGINE
INSPECTION AND REPAIR OF BASIC ENGINE
REASSEMBLY OF BASIC ENGINE
FUEL SYSTEM
LUBRICATION SYSTEM
COOLING SYSTEM
INLET AND EXHAUST SYSTEM
ELECTRICAL SYSTEM
ADJUSTMENT AND OPERATION
TROUBLESHOOTING