New Holland Draper Header 82C, 83C CA20 service manual

Description New Holland Draper Header 82C, 83C CA20 service manual

New Holland Draper Header 82C and 83C CA20 combine adapter pdf service & repair manual

Technical data, specifications, schematics, troubleshooting, maintenance, disassembly, assembly, removal, installation instructions and other information

MANUAL CONTENT:
GENERAL INFORMATION AND SAFETY
STANDARD BOLT TORQUE
METRIC
METRIC TORQUE FOR ALUMINUM COMPONENTS
HYDRAULIC FITTINGS
STEEL HYDRAULIC FITTINGS
PRODUCT SERIAL NUMBERS
ENVIRONMENT
DISASSEMBLY, DECOMMISSIONING OR SCRAPPING THE MACHINE
PLASTIC AND RESIN PARTS
SAFETY DECALS
LUBRICATION AND MAINTENANCE CHART
OIL CAPACITIES
GENERAL SAFETY INFORMATION
SAFETY RULES
SERVICE AREA, FIRE EXTINGUISHER, FIRST AID KIT
PERSONAL SAFETY
DO NOT OPERATE TAG
COMBINE BALLAST
TRANSPORTATION SAFETY
TIRE SAFETY
MAINTENANCE SAFETY
DRIVESHAFT SAFETY
COMBINE FEEDER SAFETY LOCK
CR / CX
REEL SAFETY LOCK
FIRE OR EXPLOSION PREVENTION

TROUBLESHOOTING

GENERAL PROCEDURES
TAPER LOCK HUB
REMOVAL AND INSTALLATION
LOCK COLLAR
REMOVAL AND INSTALLATION
UNIVERSAL JOINT
REBUILDING THE UNIVERSAL JOINT
GUARDS
POINTED GUARD HEADER
DOUBLE KNIFE HEADERS - POINTED GUARDS
DOUBLE KNIFE HEADERS - FORGED STUB GUARDS
IMPORTANT GUARD INFORMATION
GUARD ADJUSTMENTS

KNIFE DRIVE
KNIFE DRIVE SYSTEM
SINGLE KNIFE
DOUBLE KNIFE
WOBBLE BOX REMOVAL
RIGHT SIDE WOBBLE BOX REMOVAL
DOUBLE KNIFE DRIVE TIMING
KNIFE DRIVE WOBBLE BOX
WOBBLE BOX REBUILD TOOLS
WOBBLE BOX DISASSEMBLY
WOBBLE BOX ASSEMBLYFLOAT OPTIMIZER TROUBLESHOOTING
ADJUSTING THE SENSOR’S RANGE
POTENTIOMETER TROUBLESHOOTING
DIAGNOSTIC OF POTENTIOMETER
REEL SPEED
HOW IT WORKS
WOBBLE BOX INSTALLATION

ADAPTER DRIVE
ADAPTER GEARBOX
PREPARE TO REMOVE GEARBOX
INSTALL GEARBOX
DISASSEMBLY
ASSEMBLY
FEED AUGER
DRUM AUGER INTERNAL REPAIR - PRIOR TO SERIAL NUMBER Y9ZN
DRUM AUGER INTERNAL REPAIR - SERIAL NUMBER Y9ZN..... AND AFTER
ASSEMBLY
FEED AUGER INSTALLATION

DRAPER DRIVE
DRAPER DRIVE SYSTEM
HYDRAULIC SCHEMATIC
DRAPER DECK
IDLER ROLLER BEARING REPLACEMENT
DRIVE ROLLER BEARING REPLACEMENT
ADAPTER FEED DECK
ADAPTER IDLER ROLLER BEARING REPLACEMENT
FEED DRAPER DRIVE ROLLER BEARING REPLACEMENT

REEL DRIVE
REEL DRIVE SYSTEM
REEL CONFIGURATION
SINGLE SPAN REEL REMOVAL
DOUBLE REEL (SPLIT) REMOVAL
REEL DRIVE REPAIR
SINGLE REEL DRIVE DISASSEMBLY
SINGLE REEL ASSEMBLY
SPLIT REEL DRIVE DISASSEMBLY
DOUBLE REEL DRIVE ASSEMBLY

HYDRAULIC SYSTEM
COMBINE ADAPTER HYDRAULICS
HOW IT WORKS
FORWARD OPERATION
FEED DRAPER RELIEF
SIDE DRAPER RELIEF
SCHEMATICS
REVERSE OPERATION
RELIEF PRESSURE
SCHEMATICS
COMBINE ADAPTER HYDRAULIC PRESSURE TEST
COMBINED REEL FORE / AFT HEADER TILT BLOCK
THREE SOLENOID DESIGN SELECTOR VALVE
HYDRAFORCE SELECTOR VALVE
SELECTOR VALVE SCHEMATIC
TWO SOLENOID DESIGN SELECTOR VALVE
HYDRAFORCE SELECTOR VALVE
SELECTOR VALVE SCHEMATIC
COMBINE DATA - OUTPUT SHAFT SPEEDS ON HEADER
HYDRAULIC TESTING AND REPAIR
MINIMUM TEST EQUIPMENT
CHECKING PISTON PUMP (KNIFE DRIVE) FLOW AND COMPENSATOR PRESSURE
CHECKING RELIEF AND FLOW - FEED DRAPER FORWARD
CHECKING RELIEF AND FLOW - SIDE DRAPERS FORWARD
SETTING THE UNLOADER VALVE “V7”
TESTING GEAR PUMP EFFICIENCY
CHECKING PUMP EFFICIENCY
TESTING PISTON PUMP EFFICIENCY
CHECKING PUMP EFFICIENCY
HYDRAULIC OIL SPECIFICATIONS
ADAPTER OIL TEMPERATURE
OIL CHANGE PROCEDURE
ADDING OIL TO RESERVOIR
REEL LIFT CYLINDERS
REEL LIFT THEORY
REEL DRIVE, LIFT AND FORE / AFT SCHEMATICS
DIAGNOSTIC TEST - STATIC
DIAGNOSTIC TEST - DYNAMIC
STATIC AND DYNAMIC TEST DIAGNOSTIC CHART
CYLINDER REPAIR
SINGLE REEL - REEL LIFT (LEFT) CYLINDER
SINGLE REEL - REEL LIFT (RIGHT) CYLINDER
FORE / AFT CYLINDER
DOUBLE REEL - CENTER MASTER REEL LIFT CYLINDER
DOUBLE REEL LIFT RIGHT CYLINDER
DOUBLE REEL LIFT LEFT CYLINDER
DOUBLE REEL FORE / AFT CYLINDER
HYDRAULIC MOTOR
SIDE DRAPERS
SIDE DRAPERS
DECK SHIFT
REEL
FEED DRAPER
MULTI-LINKS

ELECTRICAL SYSTEM
ELECTRICAL HARNESSES
HEADER - GENERAL INFORMATION
LIGHTING
ELECTRICAL HARNESS COMBINE SPECIFIC
TRANSPORT WIRING HARNESSES
SELECTOR VALVE
COMBINE ELECTRICAL HARNESS FOR THE SELECTOR VALVE
AUTOMATIC HEADER HEIGHT CONTROL (AHHC)
FLOAT OPTIMIZER
CALIBRATE
AUTOMATIC HEADER HEIGHT CONTROL (AHHC) TROUBLESHOOTING
FLOAT OPTIMIZER TROUBLESHOOTING
ADJUSTING THE SENSOR’S RANGE
POTENTIOMETER TROUBLESHOOTING
DIAGNOSTIC OF POTENTIOMETER
REEL SPEED

STRUCTURE
IMPACT REPAIRS
CUTTER BAR STRINGING
IMPACT REPAIR PARTS