Manitou Platform TJ 65 65P 2RD 4RD T4 Serie 1 service & repair manual

Description Manitou Platform TJ 65 65P 2RD 4RD T4 Serie 1 service & repair manual

Manitou Telescopic Elevating Work Platform TJ 65 2RD T4 Serie 1, TJ 65P T4 Serie 1 pdf service & repair manual

Models covered:
TJ 65 2RD T4 S1
TJ 65P 4RD T4 S1

MANUAL CONTENT:
ENGINE COMPONENTS LOCATION
ENGINE CONTROLS AND ADJUSTMENTS
ENGINE SILENT BLOCK TIGHTENING TORQUES AND ADJUSTMENT
ENGINE REMOVAL - REFITTING
PREPARATION AND SAFETY INSTRUCTIONS
REMOVING THE ENGINE / HYDROSTATIC PUMP ASSEMBLY
REMOVING THE ENGINE COVER
DRAINING THE COOLING CIRCUIT
AIR INTAKE REMOVAL
DISCONNECTING THE DIESEL CIRCUIT HOSES
DISCONNECTING THE HARNESSES
REMOVING THE HOSES FROM THE HYDROSTATIC AND AUXILIARY PUMPS
REMOVING THE ENGINE / HYDROSTATIC PUMP ASSEMBLY
REFITTING THE ENGINE / HYDROSTATIC PUMP ASSEMBLY
SPECIAL ENGINE TOOLING
ELECTRONIC TENSION METER

TRANSMISSION CHARACTERISTICS AND SPECIFICATIONS
PRESSURE CONNECTORS
ADJUSTMENT POINTS
TRANSMISSION LOCATIONS
TRANSMISSION CONTROLS AND ADJUSTMENTS
HYDROSTATIC PRESSURE
PREPARATION
CALIBRATION - LP BOOSTER VALVE
NEUTRAL POINT ADJUSTMENT - SERVO-CONTROL PISTON
CALIBRATION - DR ZERO FLOW VALVE
CALIBRATION - HP VALVES
TRANSMISSION REMOVAL - REFIT
REMOVING THE HYDROSTATIC PUMP
REFITTING THE HYDROSTATIC PUMP
REMOVING THE HYDROSTATIC MOTOR
REFITTING THE HYDROSTATIC MOTOR
SPECIFIC TRANSMISSION TOOLING
BASIC MANOMETER BOX
DIGITAL MANOMETER BOX

AXLE CONTROL AND ADJUSTMENT
TIGHTENING TORQUE
FREEWHEEL FOR WINCHING
REMOVING THE FRONT AXLE
REFITTING THE FRONT AXLE
REMOVING THE REAR AXLE
REFITTING THE REAR AXLE

JIB - BASKET CHARACTERISTICS AND SPECIFICATIONS
JIB - ACCESS PLATFORM SCHEMATIC DIAGRAMS
BOOM KINEMATICS
JIB - BASKET LOCATIONS
JIB - BASKET CONTROLS AND ADJUSTMENTS
PREPARATION AND SAFETY INSTRUCTIONS
JIB - ACCESS PLATFORM CABLE INSPECTION
CHECKING REEVING CABLE TENSION
CHECKING TELESCOPE SHIMS
JIB - BASKET REMOVAL - REFIT
JIB - BASKET ASSEMBLY REMOVAL
JIB - BASKET ASSEMBLY REFIT
TELESCOPE REMOVAL
TELESCOPE REASSEMBLY
TELESCOPE COMPONENT REMOVAL
TELESCOPE COMPONENT REFIT

HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS
HYDRAULIC COMPONENT SHEETS
DANFOSS DISTRIBUTOR CONTROL COMPONENT
PVG 32 ELEMENT WITH PRESSURE BALANCE
ENTRY PLATE PVG 32
PVG 32 VALVE BANK
HYDRAULIC SCHEMATIC DIAGRAMS
KEY
DIAGRAM
HYDRAULIC LOCATIONS
HYDRAULIC CONTROLS AND ADJUSTMENTS
PRESSURE ADJUSTMENT
PROPORTIONAL DISTRIBUTOR CALIBRATION
LS AUXILIARY PUMP VALVE CALIBRATION
PREPARATION
CHECK AND ADJUST LS AUXILIARY PUMP DR (PRESSURE RELIEF) AND FR (FLOW CONTROL) VALVES
TURNTABLE FUNCTION BLOCK CALIBRATION
JIB FUNCTION BLOCK CALIBRATION
BLEEDING THE STRUCTURE LIFTING CYLINDER
HYDRAULICS REMOVAL - REFIT
PROPORTIONAL VALVE BANK REMOVAL - REFIT
TURNTABLE FUNCTION BLOCK REFIT
TURNTABLE FUNCTION BLOCK REMOVAL
TURNTABLE FUNCTION BLOCK REFIT
DECOMPRESSION OF HOSES
HOSE REMOVAL PROCEDURE
STRUCTURE LIFTING CYLINDER REMOVAL
JIB LIFTING CYLINDER REMOVAL - 220TJ
JIB LIFTING CYLINDER REFIT - 220TJ
JIB LIFTING CYLINDER REMOVAL - 220TJ+
JIB LIFTING CYLINDER REFIT - 220TJ+
BASKET ROTATION CYLINDER REMOVAL
BASKET ROTATION CYLINDER REFIT
VALVE BLOCK AND VALVE REMOVAL
SPECIFIC TRANSMISSION TOOLING
BASIC MANOMETER BOX
DIGITAL MANOMETER BOX

ELECTRICITY CHARACTERISTICS AND SPECIFICATIONS
FUSE AND RELAY BOXES
POWER FUSE BOX (BFP)
ENGINE FUSE/RELAY BOX UR02 (BF)
BASE CONTROL PANEL FUSE/RELAY BOX UC234 (BFPB)
WIRING DIAGRAMS
POSITIONS BY DIAGRAM
ELECTRICAL DIAGRAMS BY FUNCTION
1 - POWER SUPPLIES - EMERGENCY STOP - BACKUP PUMP - ENGINE FUNCTIONS
2A - ENGINE FUNCTIONS - POWER SUPPLIES - VERSION WITHOUT BATTERY CUT-OFF
2B - ENGINE FUNCTIONS - POWER SUPPLIES - VERSION WITH BATTERY CUT-OFF
3 - CAN BUS NETWORK
4- SIGNALS/GENERATOR/EASY MANAGER
5 - SENSOR INPUTS
6 - TRAVEL
7 - AUXILIARY PROPORTIONAL MOVEMENTS
8 - AUXILIARY PROPORTIONAL MOVEMENTS
9 - OVERLOAD - HYDRAULIC SAFETY
ELECTRICITY LOCATIONS
WIRING HARNESSES KEY
HARNESS ASSEMBLY
HARNESS AMP1
HARNESS AMP3
BASKET HARNESS
FRAME HARNESS
AMP UPC102 HARNESS
ARM STRUCTURE/TELESCOPE SENSOR HARNESS
JIB FUNCTION HARNESS
JIB HINGE HARNESS
JIB HINGE/BASKET CONTROL PANEL HARNESS
ENGINE HARNESS
ENGINE HARNESS KEY
ENGINE HARNESS (PART 1)
BASE AND BASKET CONTROL PANELS
BASE AND BASKET CONTROL PANELS KEY
BASE AND BASKET CONTROL PANEL CONTROLS AND INDICATOR LAMPS
BASE CONTROL PANEL WIRING
ELECTRICAL CONTROL AND ADJUSTMENT
CONTROLS USED ON THE BASE CONTROL PANEL
IMPORTANT GENERAL COMMENTS
PROGRAMME OPERATION
START-UP PAGE
PREHEAT PAGES
WORK PAGES
SCREEN TAB
CODIFICATION TAB
DIAGNOSTIC TAB
SECRET CODE TAB
CALIBRATION TAB
ENGINE TAB
IMMOBILISER OPTION
USB TRANSFER OPTION
PROGRAM PARAMETERS
SENSOR ADJUSTMENT
OVERLOAD SENSOR ADJUSTMENT
FAULT CODIFICATION
TYPE DE COMPONENT OR SYSTEM OR MAINTENANCE OR I/O
LOCATION-IDENTIFICATION OF COMPONENTS OR FAULT CODE NO
TYPE OF FAULT
MACHINE FAULT CODE LIST
ENGINE FAULT CODE LIST
SPECIFIC ELECTRIC TOOLING
BREAKOUT BOXES
ELECTROVALVE ADAPTER

COUNTERWEIGHT REMOVAL/REFIT
PREPARATION AND SAFETY INSTRUCTIONS
SIDE COUNTERWEIGHT REMOVAL

SMS (SAFE MAN SYSTEM)
SMS (SAFE MAN SYSTEM) ELECTRICAL COMPONENTS
FLASHING LIGHT EXTENSION HARNESS