Manitou Platform ATJ 46P RC T4 Serie 2 service & repair manual

Description Manitou Platform ATJ 46P RC T4 Serie 2 service & repair manual

Manitou Elevating Work Platform ATJ 46P RC T4 S2 pdf service & repair manual

MANUAL CONTENT:
GENERAL AND SAFETY CHARACTERISTICS
FOREWORD
WORK DURING THE WARRANTY PERIOD
LIST OF SUPPLIER DOCUMENTATION
SAFETY
Maintenance rules
MACHINE SERVICE OPERATIONS
Maintenance position
Preparation and safety instructions
CHARACTERISTICS AND SPECIFICATIONS
Technical Datasheet (ATJ 46P RC T4 S2)
Machine Dimensions (ATJ 46P RC T4 S2)
Lubricants and Fuel
REFERENCE INFORMATION
Explanation of symbols
List of abbreviations
Standard tightening torques
Metric - imperial unit conversion

ENGINE
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation
Specifications of the D1105-E4B engine
LOCATION
Location of engine components
Location of Diesel Fuel Circuit Components
CONTROL AND ADJUSTMENT
Engine Tightening Torques
Engine Speed Block Adjustment
Adjust the alternator belt tension
REMOVAL
Placing the strut
Removing the engine access covers
Removing the cooling system
Removing the muffler
Removing the harnesses
Removing the air intake circuit
Removing the diesel circuit
Removing the hoses from the hydrostatic and auxiliary pumps
Removing the engine speed block
Remove the engine
REFIT
Refitting the engine
TROUBLESHOOTING
Troubleshooting
Kubota Engine Fault Codes D1105-E4B

TRANSMISSION
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation
LOCATION
Transmission Components Location
CONTROL AND ADJUSTMENT
Transmission tightening torques
Location of pressure connectors (Rexroth A10VG pump)
Location of adjustment points (Rexroth A10VG pump)
Calibration of the LP Booster Valve
Neutral point adjustment - servo-control piston
Calibration - HP Valves
Calibration - Zero flow valve DR
REMOVAL
Removing the Hydrostatic Pump
Removing the Hydrostatic Motor
REFIT
Refitting the hydrostatic pump
Refitting the Hydrostatic Motor

AXLE
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation
CONTROL AND ADJUSTMENT
Freewheeling mode
REMOVAL
Removing the Front Axle
Removing the Rear Axle
REFIT
Refitting Front Axle and Rear Axle

LIFTING STRUCTURE
REMOVAL
Removing the telescoping cylinder slide pads
Remove the pads from arm 3
Removing the pads from the moving tube cylinder
Remove the basket
Removing the jib

HYDRAULICS
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation
FLOW DIAGRAMS AND SCHEMATIC DIAGRAMS
Hydraulic diagram (160 ATJP RC ST5 S1 - ATJ 46P RC T4 S2 - 160 ATJP ST5 S1)
LOCATION
Location of hydraulic components in chassis
Location of hydraulic components in the turntable
Location of hydraulic components in the arms
CONTROL AND ADJUSTMENT
Prerequisite for proportional valve group calibration
Proportional valve group calibration
Distributor Block calibration
Compensating and tilting circuit
REMOVAL
Remove the elements of the proportional valve group
Removing the distributor block
Removing a valve from the Distributor block
Preparing for cylinder removal
Decompressing the hoses
Removing the cylinders
Removing valve blocks and valves
REFIT
Refitting a valve on the Distributor block
Reinstall the cylinders
SPECIFIC TOOLING
Digital manometer box
Basic manometer box

ELECTRICITY
CHARACTERISTICS AND SPECIFICATIONS
Fuses and relays
FLOW DIAGRAMS AND SCHEMATIC DIAGRAMS
Examples of coding on the wiring diagrams
Cable marking on an electrical wiring harness
Electrical diagrams (160ATJP - 160ATJP RC ST5 S1 - ATJ46P RC T4 S2)
LOCATION
Location of electrical control components
Location of electrical power components
Option electrical components location
Location of Harnesses
Locations of controls, base control panel indicators and wiring
Location of controls, indicators of the basket control panel and wiring
CONTROL AND ADJUSTMENT
Program Operation
Program Parameters
Joystick Calibration
Joystick Testing
Telescope Retracted Sensor Adjustment
Arm Down Sensor Adjustment
Tilt Calibration
Overload Sensor Adjustment
Maximum Movement Speed Calibration
Generator Setting (optional)
Stop&Go option management
REMOVAL
Remove board UD22 from the base control panel
Remove the board UC234 from the base control panel
TROUBLESHOOTING
Fault Codification
Warning and Fault code list
SPECIFIC TOOLING
Breakout boxes

CHASSIS
CONTROL AND ADJUSTMENT
Check slewing ring gear play

DIAGNOSTIC TOOLS AND SOFTWARE