Manitou MT-X 1440 1440A 1840 1840A 100P ST3A Serie 2 service manual

Description Manitou MT-X 1440 1440A 1840 1840A 100P ST3A Serie 2 service manual

Manitou Telescopic Handler MT-X 1440, MT-X 1440 A, MT-X 1840, MT-X 1840 A 100P ST3A Series 2 pdf service repair manual

Covered models:
MT-X 1440 100P ST3A S2
MT-X 1440 A 100P ST3A S2
MT-X 1840 100P ST3A S2
MT-X 1840 A 100P ST3A S2

MANUAL CONTENT:
GENERAL AND SAFETY CHARACTERISTICS
ENGINE
TRANSMISSION
AXLE
BRAKE
LIFT STRUCTURE
HYDRAULICS
ELECTRICITY
OPERATOR STATION
CHASSIS
ADDITIONAL EQUIPMENT
DIAGNOSTIC TOOLS AND SOFTWARE

GENERAL AND SAFETY CHARACTERISTICS
LIST OF ABBREVIATIONS
WORK DURING THE WARRANTY PERIOD
MAINTENANCE POSITION
EXPLANATION OF SYMBOLS
MAINTENANCE RULES
LIST OF SUPPLIER DOCUMENTATION
CHARACTERISTICS AND SPECIFICATIONS
Weights and forces
Lubricants and fuels
Dimensions

LOCATION
Location of name and identification plates

CONTROL AND ADJUSTMENT
Standard tightening torques
Metric imperial unit conversion

ENGINE
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation

LOCATION
Engine components
Diesel fuel circuit
Water + air cooling circuit

CONTROL AND ADJUSTMENT
Fan check points
Accelerator pedal and position sensor adjustment
Adjusting the accelerator solenoid
Engine suspension tightening torques
Engine/gearbox tightening torques

REFIT
Refitting exhaust muffler

TROUBLESHOOTING
Engine assembly error codes
Ignition switching test
Engine start-up authorization conditions
Lack of engine power
Fault table

SPECIFIC TOOLING
Electronic belt tensiometer

TRANSMISSION
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation

DIAGRAMS AND SCHEMATICS
Mechanical transmission

LOCATION
Mechanical transmission

CONTROL AND ADJUSTMENT
Mechanical transmission

REMOVAL
Mechanical transmission

TROUBLESHOOTING
General authorization conditions for carriage movement
Transmission DTC error codes

SPECIFIC TOOLING
Basic manometer box
Digital manometer box
Machined 50 mm socket

AXLE
CHARACTERISTICS AND SPECIFICATIONS
Supplier Documentation

CONTROL AND ADJUSTMENT
Bleeding the axle locking cylinder
Adjusting the axle stops when installing wider tires

BRAKE
CHARACTERISTICS AND SPECIFICATIONS
Specifications of the master cylinder
Service brake specifications
Parking brake specifications

DIAGRAMS AND SCHEMATICS
Mechanical transmission

LOCATION
Location of service brake components

CONTROL AND ADJUSTMENT
Mechanical transmission

REMOVAL
Preparation and safety instructions before removal operations on the braking system
Removing the parking brake
Removing the master cylinder

SPECIFIC TOOLING
Hydraulic brake bleed valve
Parking brake bleeder harness

LIFT STRUCTURE
CHARACTERISTICS AND SPECIFICATIONS
Triplex boom MT 14
Quadruplex boom MT 18

DIAGRAMS AND SCHEMATICS
Triplex 14 m boom kinematics
Quadruplex 18 m boom kinematics

LOCATION
Location of components of 14 m triplex boom
Location of 18 m quadruplex boom components
CONTROL AND ADJUSTMENT
Triplex boom
Quadruplex boom

REMOVAL
Triplex boom
Quadruplex boom

REFIT
Triplex boom
Quadruplex boom

SPECIFIC TOOLING
Pipe end pieces
Channel lever
Hose routing support
Hose tension adjustment gage
Chain checking gage

HYDRAULICS
CHARACTERISTICS AND SPECIFICATIONS
List of hydraulic sheets
FP HP feed block + accumulator
component distributor
component electro-proportional distributor PVG100/32
component deflector distributor
Power-assisted brake master cylinder
Hydraulic pump KP30.43
Backup pump EP-45
Steering pump
3-position steering selector
Double safety valve
Single pilot safety valve
Discharge valve VMS
Discharge block valve
Compensating isolation valve
Operation of the compensating isolation valve
Flow rate control valve
Dynamic selection valve

DIAGRAMS AND SCHEMATICS
Hydraulic diagram – MT-X 1440
Hydraulic diagram – MT-X 1840
Hydraulic diagram – MT(-X) A 1440
Hydraulic diagram – MT(-X) A 1840

LOCATION
Location of hydraulic components – MT-X 1440 100P ST3A
Location of hydraulic components – MT-X 1440 A 100P ST3A
Location of hydraulic components – MT-X 1840 100P ST3A
Location of hydraulic components – MT-X 1840 A 100P ST3A
Location of central greasing system lubricators

CONTROL AND ADJUSTMENT

ELECTRICITY
CHARACTERISTICS AND SPECIFICATIONS
Fuses and relays
ECU Inputs/Outputs
Technical sheets for electrical components

DIAGRAMS AND SCHEMATICS
CAN and LIN operating diagram - mechanical transmission
Examples of coding on the wiring diagrams
Cable marking on an electrical wiring harness
Position by diagram - MT-X 100P
Electrical diagrams - MT-X 100P
Position by diagram - MT-X A 100P
Electrical diagrams - MT-X A 100P

LOCATION
Location of electrical components – MT-X 100P
Location of electrical components – MT-X A 100P

CONTROL AND ADJUSTMENT
Checking aggravating hydraulic movement cut-off
Adjust the longitudinal stability limiter and warning device
Adjust the boom angular sensor

REMOVAL
Remove cab fuse and relay access panel
Remove engine fuse and relay access cover
Removing the cab ECU
Removing the instrument panel
Removing the strain gage
Removing the BMEP JSM

REFIT
Refitting the strain gage
Refit the JSM on BMEP

TROUBLESHOOTING
DTC Main ECU (SPU 40-26)
DTC auxiliary ECU (SPU 25-15-STD2) or (SPU 40-26 PWM)
DTC Perkins engine ECU (SPU 25-15)
Automatic air conditioning error codes

SPECIFIC TOOLING
Electrovalve adapter
Breakout boxes

OPERATOR STATION
CHARACTERISTICS AND SPECIFICATIONS
Description of air conditioning operation
Safety measures for handling R134a

DIAGRAMS AND SCHEMATICS
Schematic diagrams

LOCATION
HVAC components
Automatic air conditioning location
Condenser component

CONTROL AND ADJUSTMENT
General checkpoints
Air conditioning assembly instructions
Safety measures for handling R134a
Check the evaporator temperature sensor
Cab air conditioning tightening torques
Cab suspension silent block tightening torques

REMOVAL
Removing the lower dashboard trim panel
Removing the front cab casing
Removing the rear cab casing
Removing the air conditioning heating unit
Removing the cab
Removing the condenser
Removing the motor and electric window

REFIT
Refitting the motor and electric window

TROUBLESHOOTING
Automatic air conditioning error codes
Temperature fault
Unusual noise
Unpleasant smell

CHASSIS
CONTROL AND ADJUSTMENT
Counterweight tightening torque

REMOVAL
Remove the engine hood

ADDITIONAL EQUIPMENT
DIAGNOSTIC TOOLS AND SOFTWARE
DIAGNOSTICS CASE KIT
USB LINK 2 BOX
COMPONENT DIAGNOSTICS BOX