Manitou Forklift MI MI-X 50 A 70 G / 100 L D S1 service manual

Description Manitou Forklift MI MI-X 50 A 70 G / 100 L D S1 service manual

Manitou Forklift MI MI-X 50 A Series 1 pdf service & repair manual

Models covered:
MI-X 50 A 100 L D E3 S1
MI 50 A 100 D ST3B S1
MI 50 A 70 G S1

MANUAL CONTENT:
ENGINE COMPONENTS LOCATION
CHARACTERISTICS
AIR INTAKE SYSTEM
AIR INTAKE LINE MAINTENANCE
AIR FILTER MAINTENANCE
EXHAUST SYSTEM
EXHAUST PIPE MAINTENANCE
SILENCER REPLACEMENT

DRIVE SHAFT
DESCRIPTIONS
SPIDER DAMAGE AND REPLACEMENT
FLANGE YOKE AND CENTRE YOKE INSPECTION AND REPAIR
HYDRODYNAMIC TRANSMISSION GEARBOX
PRESENTATION
TECHNICAL DATA
OPERATING PRINCIPLE
TRANSMISSION PRINCIPLE
OIL CIRCUIT
STRUCTURAL PRESENTATION
HYDRODYNAMIC TRANSMISSION GEARBOX
INSTALLATION AND DISASSEMBLY PROCEDURE
HYDRODYNAMIC CONVERTER
OIL PUMP ASSEMBLY
MAIN CONTROL VALVE AND OVERFLOW VALVE ASSEMBLY
CONTROL VALVE ASSEMBLY
CLUTCH
STRUCTURAL PRESENTATION
INSTALLATION AND DISASSEMBLY PROCEDURE
PRECAUTIONS FOR INSTALLATION AND USE
TROUBLESHOOTING

FRONT AXLE CHARACTERISTICS AND SPECIFICATIONS
SCHEMATIC DIAGRAM OF OPERATION
STRUCTURE OF THE WHEEL SIDE GEAR REDUCER AND THE AXLE
STRUCTURE OF THE MAIN GEAR REDUCER
STRUCTURE OF THE WET DISC BRAKES
MAIN TECHNICAL DATA
STRUCTURE OF THE FRONT AXLE
LUBRICATION
MAIN GEAR REDUCER
FRONT AXLE INSPECTION AND ADJUSTMENT (DRIVE AXLE)
GEARS AND ADJUSTMENT METHODS OF DRIVEN HELICAL SATELLITE GEARS
REMOVAL, DISASSEMBLY AND INSTALLATION OF THE FRONT AXLE
REMOVING THE FRONT AXLE (DRIVE AXLE)
DISASSEMBLY AND INSTALLATION OF THE WHEEL SIDE GEAR REDUCER
DISASSEMBLY
ASSEMBLY
DISASSEMBLY AND INSTALLATION OF THE CENTRAL GEAR REDUCER
DISASSEMBLING THE HELICAL DRIVE GEAR
ASSEMBLING THE HELICAL DRIVE GEAR
FITTING THE DIFFERENTIAL HOUSING
FITTING THE REDUCER HOUSING
STEERING AXLE CHARACTERISTICS AND SPECIFICATIONS
MAIN DIAGRAM
STEERING CYLINDER DIAGRAM
DISASSEMBLY AND ASSEMBLY OF THE STEERING AXLE
AXLE DISASSEMBLY
REMOVING THE WHEELS
REMOVING THE SPINDLE
REMOVING THE CROSS BEAM AND THE STEERING PIVOT
REMOVING THE HUB
REMOVING THE SPINDLE
REMOVING THE STEERING CYLINDER
FITTING THE SPINDLE
STEERING CYLINDER ASSEMBLY
STEERING AXLE INSPECTION AND ADJUSTMENT
REMOVING THE SPINDLES AND STEERING KNUCKLES
INSPECTING THE STEERING KNUCKLES
CHECKING FOR SPINDLE LOOSENING
CHECKING THE GAP BETWEEN THE SPINDLES AND PADS
CHECKING AND ADJUSTING THE GAP BETWEEN THE STEERING KNUCKLES AND THE STEERING AXLE
ADJUSTING THE PRE-TIGHTENING LOAD OF THE HUB BEARING

MAST
CHARACTERISTICS AND SPECIFICATIONS
OVERVIEW
ASSEMBLY AND ADJUSTMENT PARAMETERS
MAST DISASSEMBLY, INSTALLATION AND ADJUSTMENT
REMOVE THE FORKS AND THE MAST BLOCK
FORKS
FORK CARRIAGE
REMOVAL OF PARTS
REMOVING THE LIFTING AND LOWERING CYLINDER
ROLLER DISASSEMBLY
OUTER MAST REMOVAL
CHECKING
ASSEMBLY AND ADJUSTMENT
ROLLER ASSEMBLY
ADJUSTING THE ROLLERS AND THE SPACE BETWEEN THE MAST UPRIGHTS
SPACE BETWEEN THE SLIDES AND THE MAST UPRIGHTS
ASSEMBLY OF LEFT/RIGHT LIFTING CYLINDERS AND INITIAL CYLINDER POSITION ADJUSTMENT
LIFTING CHAIN ADJUSTMENT
ADJUSTING THE PLAY OF THE CARRIAGE ROLLERS
ADJUSTING THE PLAY BETWEEN THE ROLLERS ON 5 TO 6 TONNE TRUCKS
ADJUSTING THE PLAY BETWEEN THE ROLLERS ON 7 TONNE TRUCKS
METHOD FOR DISASSEMBLING AND INSTALLING THE BACK-REST
REMOVING AND INSTALLING THE LIFTING CYLINDERS
DISASSEMBLING THE CYLINDER PARTS
ASSEMBLING AND REPLACING WORN PARTS
REMOVING AND INSTALLING THE TILTING CYLINDERS
DISASSEMBLY
PARTS REMOVED
REASSEMBLY AFTER SEALING RING REPLACEMENT
ADJUSTMENTS AFTER VEHICLE LOADING

HYDRAULIC SYSTEM
OIL PUMP
SPECIFICATIONS
TROUBLESHOOTING
HYDRAULIC CONTROL VALVE
STRUCTURE AND PRINCIPLE
2-WAY DISTRIBUTOR
HYDRAULIC DIAGRAM OF THE 2-WAY CONTROL VALVE
3 TO 5-WAY CONTROL VALVE
HYDRAULIC DIAGRAM OF THE 3 TO 5-WAY CONTROL VALVE
SPECIFICATIONS
MAIN SAFETY VALVE ADJUSTMENT
TROUBLESHOOTING
HYDRAULIC LIFTING COMPONENTS
HYDRAULIC FILTER
FILTER DIAGRAM
CIRCUIT CHARACTERISTICS
FILTER ASSEMBLY
REPLACING THE FILTER CORE
ONE-WAY FLOW CONTROL VALVE
LIFTING CYLINDER
TILTING CYLINDER
METHOD FOR BLEEDING THE HYDRAULIC SYSTEM
TROUBLESHOOTING
STEERING SYSTEM
PRESENTATION
WARNING CONCERNING ASSEMBLY AND USE
TROUBLESHOOTING
SCHEMATIC DIAGRAM

PREREQUISITES
IDENTIFICATION OF WIRES
TESTING OF CIRCUITS
ELECTRICAL SCHEMATIC DIAGRAMS
BILL OF MATERIALS DIAGRAM MI-X 50L-60-70 D
DIAGRAM MI-X 50L-60-70 D
NOMENCLATURE DIAGRAM MI 50L-60-70 D
DIAGRAM MI 50L-60-70 D
NOMENCLATURE DIAGRAM MI 50L-60-70 G
DIAGRAM MI 50L-60-70 G
NOMENCLATURE DIAGRAM MI-X 80-100 D
DIAGRAM MI-X 80-100 D
DIAGRAM MI 80-100 D
SWITCHBOARD ASSEMBLY
COMPONENT DISASSEMBLY
VERIFICATIONS
FUSE BOARD
COLOURS AND DIAMETERS TABLE
SCHEMATIC DIAGRAM OF THE FUSE AND RELAY BOX
IGNITION KEY (START)
INSTRUMENTATION AND WARNING LIGHTS PANEL
SCHEMATIC DIAGRAM OF THE PANEL
DISMANTLING AND ASSEMBLY VERIFICATIONS
FRONT OF THE INSTRUMENTATION PANEL
INSTRUMENT STATUS DISPLAY
MULTIFUNCTION LEVER
MULTIFUNCTION GEAR LEVER
DISMANTLING
CHECKING THE SPEED SWITCH
MULTIFUNCTION LIGHT LEVER
CHECKING THE CHANGE OF DIRECTION INDICATORS
CHECKING THE LIGHT SWITCH
FRONT HEADLAMPS ASSEMBLY
TAIL LIGHT CLUSTER
DISASSEMBLY AND ASSEMBLY
BULB SPECIFICATIONS
STARTER AND ALTERNATOR MAINTENANCE
TROUBLESHOOTING
ENGINE FAULT DETECTION
DETECTION OF CUMMINS ENGINE FAULTS
ERROR CODE READING PROCEDURE
FAULT CODES AND DIAGNOSTICS FOR CUMMINS STAGE IIIA EMISSIONS
FAULT CODES AND DIAGNOSTICS FOR CUMMINS STAGE IIIB EMISSIONS
FAULT DETECTION ON THE PSI 4.3L ENGINE

CAB DISASSEMBLY AND ASSEMBLY