Manitou Forklift ME 425 430 435 80V S3 service manual

06.2016 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit

MANITOU FORKLIFT ME 425 80V Serie 3, ME 430 80V Serie 3, ME 435 80V Serie 3 PDF SERVICE & REPAIR MANUAL

Languages: English

MANUAL CONTENT:
GENERAL INSTRUCTIONS AND SAFETY
INTRODUCTION
SERVICING POSITION
EXPLANATION OF SYMBOLS
SERVICING RULES
GENERAL CHARACTERISTICS AND SPECIFICATIONS
CHARACTERISTICS - ME 425 - 430 - 435 80V S3
DIMENSIONS
LOCATION OF NAME AND IDENTIFICATION PLATE
GENERAL CONTROL AND ADJUSTMENT
STANDARD TIGHTENING TORQUES
LUBRICANTS AND FUEL

AXLE CHARACTERISTICS AND SPECIFICATIONS
FRONT DRIVE AXLE
TECHNICAL PARAMETERS
REAR AXLE
REAR STEERING AXLE STRUCTURE
STEERING CYLINDER
TECHNICAL PARAMETERS
MAIN COMPONENTS CONTROL AND ADJUSTMENT
FRONT AXLE MAINTENANCE LEVEL
FRONT DRIVE AXLE REMOVAL/ASSEMBLY
REMOVING THE EPICYCLIC REDUCTION DEVICE
REMOVING THE BRAKE SECTION
REMOVING THE AXLE SHAFT AND THE DIFFERENTIAL
REAR AXLE REMOVAL, FITTING AND ADJUSTMENT
WHEEL HUB REMOVAL
PIVOT PIN AND STEERING SHAFT REMOVAL
PIVOT PIN AND STEERING SHAFT INSTALLATION
WHEEL BEARING ADJUSTMENT
FRONT AXLE REMOVAL
REAR AXLE REMOVAL
STEERING CYLINDER REMOVAL

BRAKE COMPONENT DIAGRAMS AND CROSS SECTIONS
BRAKE MASTER CYLINDER

MAST CHARACTERISTICS AND SPECIFICATIONS
LIFTING SYSTEM
ASSEMBLY AND ADJUSTMENT PARAMETERS
BASIC PORTAL WEIGHT
TIGHTENING TORQUE FOR CLAMPING PARTS
FLOW DIAGRAMS AND SCHEMATIC DIAGRAMS
DOUBLE MAST
LIFTING CYLINDER
TILTING CYLINDER
MAST CONTROL AND ADJUSTMENT
LIFTING CYLINDER REMOVAL
LIFTING CYLINDER COMPONENT REMOVAL
BEARING ROLLER REMOVAL
INNER MAST REMOVAL
ADJUSTMENT OF ROLLERS AND BEARINGS
ASSEMBLY OF LH AND RH LIFTING CYLINDERS WITH TEMPORARY ADJUSTMENT
LIFTING CHAIN ADJUSTMENT
FORK CARRIAGE CLEARANCE ADJUSTMENT
MAST REMOVAL

HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS
HYDRAULIC STEERING PUMP
GEAR PUMPS
SAFETY VALVE
HYDRAULIC SCHEMATIC DIAGRAMS
HYDRAULIC DIAGRAM WITH STANDARD LEVERS
HYDRAULIC DIAGRAM WITH OPTIONAL MINI LEVERS
HYDRAULIC COMPONENT SECTIONS AND DIAGRAMS
STANDARD CONTROL VALVE
OPTIONAL MINI LEVER CONTROL VALVE
STEERING COLUMN
HYDRAULIC OIL TANK
HYDRAULIC COMPONENTS REMOVAL
CONTROL VALVE REMOVAL
HYDRAULIC PUMP REMOVAL
TILTING CYLINDER INSTALLATION AND REMOVAL
TILTING CYLINDER COMPONENT REMOVAL
TILTING CYLINDER REFIT
REFIT
POINTS TO WATCH WHEN INSTALLING THE STEERING SYSTEM

ELECTRICAL DIAGRAM
CODES ON THE ELECTRICAL DIAGRAMS
DIAGRAM KEY
STANDARD ELECTRICAL DIAGRAM
MINI LEVERS OPTION ELECTRICAL DIAGRAM
ELECTRICAL COMPONENTS LOCATION
CONTROL AND ADJUSTMENTS
DASHBOARD ADJUSTMENTS
LIFT TRUCK OPERATOR PARAMETER VIEWING PROCEDURES
DEALER PARAMETER VIEWING PROCEDURES
PASSWORD CONFIGURATION PROCEDURE
DEALER LANGUAGE SELECTION PROCEDURES
DEALER PARAMETER MODIFICATION PROCEDURES
ELECTRICAL COMPONENTS REMOVAL
DASHBOARD DISPLAY SCREEN REMOVAL
HYDRAULIC OIL PUMP ELECTRIC MOTOR REMOVAL
TRANSMISSION ELECTRIC MOTOR REMOVAL
ELECTRICAL TROUBLESHOOTING
ERROR CODES

OVERHEAD GUARD REMOVAL
REMOVING THE DRIVER'S FLOOR PANEL