Manitou Platform 220 TJ TJ-X TJ-XP service & repair manual

Description Manitou Platform 220 TJ TJ-X TJ-XP service & repair manual

Manitou Telescopic Elevating Work Platform 220 TJ TJ+ TJ-X TJ-XP pdf service & repair manual

Models covered:
220 TJ
220 TJ+
220 TJ-X 2RD ST3A S1
220 TJ-XP 4RD ST3A S1

MANUAL CONTENT:
ENGINE CHARACTERISTICS AND SPECIFICATION
KUBOTA V1505-E3B ENGINE
ENGINE COMPONENTS LOCATION
ENGINE COMPONENTS
ENGINE CONTROLS AND ADJUSTMENTS
ENGINE SILENT BLOCK TIGHTENING TORQUES
ENGINE REMOVAL - REFITTING
PREPARATION AND SAFETY INSTRUCTIONS
THROTTLE VALVE BLOCK REMOVAL - REFIT
THROTTLE VALVE BLOCK REFIT
ENGINE REMOVAL
ENGINE REFIT
SPECIFIC ENGINE TOOLING
SPECIAL ENGINE TOOLING
ELECTRONIC TENSION METER

TRANSMISSION CHARACTERISTICS AND SPECIFICATIONS
PRESSURE CONNECTORS
ADJUSTMENT POINTS
TRANSMISSION LOCATIONS
TRANSMISSION CONTROLS AND ADJUSTMENTS
HYDROSTATIC PRESSURE
PREPARATION
CALIBRATION - LP BOOSTER VALVE
NEUTRAL POINT ADJUSTMENT - SERVO-CONTROL PISTON
CALIBRATION - ZERO FLOW VALVE DR
CALIBRATION - HP VALVES
TRANSMISSION REMOVAL - REFIT
HYDROSTATIC PUMP REMOVAL
HYDROSTATIC PUMP REFIT
HYDROSTATIC MOTOR REMOVAL
HYDROSTATIC MOTOR REFIT
SPECIFIC TRANSMISSION TOOLING
BASIC MANOMETER BOX
DIGITAL MANOMETER BOX

AXLE CONTROL AND ADJUSTMENT
TIGHTENING TORQUE
PLACING IN FREEWHEEL MODE
FRONT AXLE REMOVAL
FRONT AXLE REFIT
REAR AXLE REMOVAL
REAR AXLE REFIT

BASKET CHARACTERISTICS AND SPECIFICATIONS
ACCESS PLATFORM SCHEMATIC DIAGRAMS
BOOM KINEMATICS
BASKET LOCATIONS
BASKET CONTROLS AND ADJUSTMENTS
PREPARATION AND SAFETY INSTRUCTIONS
ACCESS PLATFORM CABLE INSPECTION
CHECKING REEVING CABLE TENSION
CHECKING TELESCOPE SHIMS
BASKET REMOVAL - REFIT
BASKET ASSEMBLY REMOVAL
BASKET ASSEMBLY REFIT
TELESCOPE REMOVAL
TELESCOPE REASSEMBLY
TELESCOPE COMPONENT REMOVAL
TELESCOPE COMPONENT REFIT

HYDRAULIC CHARACTERISTICS AND SPECIFICATIONS
HYDRAULIC COMPONENT SHEETS
DANFOSS DISTRIBUTOR CONTROL COMPONENT
ELEMENT WITH PRESSURE BALANCE
HYDRAULIC SCHEMATIC DIAGRAMS
KEY
DIAGRAM
HYDRAULIC COMPONENT LOCATIONS
HYDRAULIC CONTROLS AND ADJUSTMENTS
PRESSURE ADJUSTMENT  MENU SEARCH
PROPORTIONAL DISTRIBUTOR CALIBRATION
LS AUXILIARY PUMP VALVE CALIBRATION
PREPARATION
CHECK AND ADJUST LS AUXILIARY PUMP DR (PRESSURE RELIEF) AND FR (FLOW CONTROL) VALVES
TURNTABLE FUNCTION BLOCK CALIBRATION
FUNCTION BLOCK CALIBRATION
BLEEDING THE STRUCTURE LIFTING CYLINDER

ELECTRICITY CHARACTERISTICS AND SPECIFICATIONS
FUSE AND RELAY BOX
POWER FUSE BOX (BFP)
FUSE AND RELAY BOX (BF)
TURNTABLE FUSES
BASE CONTROL PANEL FUSES
WIRING DIAGRAMS
POSITIONS BY DIAGRAM
DIAGRAM 1 - POWER SUPPLIES - EMERGENCY STOP - BACKUP PUMP - ENGINE FUNCTIONS
DIAGRAM 2 - CAN BUS NETWORK
DIAGRAM 3 - SIGNALS - GENERATOR -TRACKUNIT
DIAGRAM 4 - SENSOR INPUTS
DIAGRAM 5 - TRAVEL
DIAGRAM 6 - PROPORTIONAL MOVEMENTS
DIAGRAM 7 - AUXILIARY PROPORTIONAL MOVEMENTS
DIAGRAM 8 - OVERLOAD - HYDRAULIC SAFETY
ELECTRICITY LOCATIONS
HARNESS PARTS LIST
HARNESS ASSEMBLY
HARNESS AMP1
HARNESS AMP2
HARNESS AMP3
BASKET HARNESS
FRAME HARNESS
BASKET UPC102 ECU HARNESS
ARM STRUCTURE/TELESCOPE SENSOR HARNESS
JIB FUNCTION HARNESS
JIB HINGE HARNESS
BASE AND BASKET CONTROL PANELS
CONTROL PANEL PARTS LIST
BASE AND BASKET CONTROL PANEL CONTROLS AND INDICATOR LAMPS
BASE CONTROL PANEL WIRING
BASKET CONTROL PANEL WIRING SHEET
ELECTRICAL CONTROL AND ADJUSTMENT
CONTROLS USED ON THE BASE CONTROL PANEL
IMPORTANT GENERAL COMMENTS
PROGRAMME OPERATION
START-UP PAGE
PREHEAT PAGES
WORK PAGES
SCREEN TAB
CODIFICATION TAB
DIAGNOSTIC TAB
SECRET CODE TAB
CONFIGURATION TAB
MAINTENANCE CONFIGURATION TAB
CALIBRATION TAB
ENGINE SPEED CALIBRATION
IMMOBILISER OPTION
USB TRANSFER OPTION
PROGRAM PARAMETERS
SENSOR ADJUSTMENT
OVERLOAD SENSOR ADJUSTMENT
FAULT CODIFICATION
TYPE DE COMPONENT OR SYSTEM OR MAINTENANCE OR I/O
LOCATION-IDENTIFICATION OF COMPONENTS OR FAULT CODE NO
TYPE OF FAULT
FAULT CODE LIST
SPECIFIC ELECTRIC TOOLING
BREAKOUT BOXES
ELECTROVALVE ADAPTER

COUNTERWEIGHT REMOVAL/ REFIT
PREPARATION AND SAFETY INSTRUCTIONS
SIDE COUNTERWEIGHT REMOVAL