Komatsu Wheel Loader WA180-3MC Avance Plus service & repair manual

Description Komatsu Wheel Loader WA180-3MC Avance Plus service & repair manual

Komatsu Wheel Loader WA180-3MC Avance Plus pdf workshop service repair manual + operation & maintenance manual

Serial number A81001 and up

MANUAL CONTENT:
GENERAL
SPECIFICATION DRAWING
SPECIFICATIONS
LIST OF LUBRICANT AND WATER
ENGINE OIL SPECIFICATIONS
NORMAL OPERATION
ARCTIC OPERATION
DIESEL FUEL SPECIFICATIONS
COOLANT SPECIFICATIONS
GENERAL
WATER
ANTIFREEZE
INHIBITORS/CONDITIONERS

STRUCTURE AND FUNCTION
POWER TRAIN
POWER TRAIN SYSTEM
TORQUE CONVERTER, TRANSMISSION PIPING
TRANSMISSION HYDRAULIC SYSTEM DIAGRAM
ENGINE LOW IDLING, DIRECTIONAL LEVER AT NEUTRAL, SPEED LEVER AT 2ND
TRANSMISSION HYDRAULIC CIRCUIT DIAGRAM
ENGINE STOPPED
TORQUE CONVERTER
TORQUE CONVERTER OIL FILTER
TRANSMISSION
CLUTCH
REVERSE 1ST CLUTCH
FORWARD, 2ND CLUTCH
3RD, 4TH CLUTCH
FORWARD 1ST
FORWARD 2ND
FORWARD 3RD
FORWARD 4TH
REVERSE 1ST
TRANSMISSION CONTROL VALVE
UPPER VALVE
LOWER VALVE
TRANSMISSION SOLENOID VALVE
TORQUE CONVERTER OUTLET PORT VALVE
PILOT REDUCING VALVE
TRANSMISSION SOLENOID VALVE
PRIORITY VALVE
MAIN REGULATOR VALVE
QUICK RETURN VALVE
MODULATION FILL VALVE
DIRECTIONAL SELECTOR SPOOL
EMERGENCY MANUAL SPOOL
OPERATION OF FORWARD 1ST
ACCUMULATOR VALVE
TRANSMISSION CONTROL
DRIVE SHAFT
AXLE
FRONT AXLE
FRONT DIFFERENTIAL
REAR AXLE
REAR DIFFERENTIAL
TORQUE PROPORTIONING DIFFERENTIAL
FINAL DRIVE
AXLE MOUNT

TESTING, ADJUSTING AND TROUBLESHOOTING
STANDARD VALUE TABLE
ENGINE TABLE - IN CHASSIS
CHASSIS TABLE
SERVICE TOOLS TABLE
ENGINE COMPONENTS
ADJUSTING ENGINE STOP MOTOR CABLE
ADJUSTING ENGINE STOP SOLENOID
MEASURING AND ADJUSTING VALVE CLEARANCE
MEASURING BLOW-BY PRESSURE
MEASURING COMPRESSION PRESSURE
MEASURING COOLANT TEMPERATURE
MEASURING ENGINE LUBRICATING OIL PRESSURE
MEASURING ENGINE SPEEDS
MEASURING EXHAUST COLOR
MEASURING EXHAUST GAS TEMPERATURE
MEASURING FUEL FILTER INLET RESTRICTION
TEST AND ADJUSTING FAN BELT TENSION
TEST AND ADJUSTING FUEL INJECTION TIMING
ACCELERATOR PEDAL
OPERATING FORCE
OPERATING ANGLE
SPEED LEVER
OPERATING FORCE
TRAVEL
STALL SPEEDS
TORQUE CONVERTER STALL SPEED
HYDRAULIC STALL SPEED
FULL STALL SPEED
TORQUE CONVERTER OIL PRESSURE
TRANSMISSION OIL PRESSURE
EMERGENCY MANUAL SPOOL
OPERATION
STEERING WHEEL
PLAY
OPERATING FORCE
OPERATING TIME
STEERING OIL PRESSURE
METHOD OF MEASURING MAIN RELIEF PRESSURE
METHOD OF ADJUSTING MAIN RELIEF PRESSURE
BRAKE
BRAKE PEDAL
OPERATING FORCE
TRAVEL
BRAKE PEDAL LINKAGE
TESTING
ADJUSTING
BRAKE PERFORMANCE
BRAKE OIL PRESSURE
BRAKE DISC WEAR
BLEEDING AIR
PARKING BRAKE
PARKING BRAKE PERFORMANCE
PARKING BRAKE LINKAGE
DISC WEAR
TESTING
MEASURING
WORK EQUIPMENT
CONTROL LEVER
PPC VALVE
MEASURING PRESSURE
WORK EQUIPMENT HYDRAULIC PRESSURE
WORK EQUIPMENT MEASUREMENT
HYDRAULIC DRIFT WORK EQUIPMENT
BUCKET POSITIONER
TESTING
ADJUSTING
BOOM KICK-OUT (IF EQUIPPED)
PROXIMITY SWITCH ACTUATION PILOT LAMP (RED)
TROUBLESHOOTING GENERAL
TROUBLESHOOTING SYSTEMS OF
A MODE - TRANSMISSION CONTROLLER SYSTEM
D MODE - ECSS (ELECTRONICALLY CONTROLLED SUSPENSION SYSTEM)
E MODE - ELECTRICAL SYSTEM
S MODE - ENGINE
T MODE - HYDRAULIC AND MECHANICAL
AIR CONDITIONER

DISASSEMBLY AND ASSEMBLY
PRECAUTIONS DURING OPERATION
PRECAUTIONS WHEN CARRYING OUT REMOVAL WORK
PRECAUTIONS WHEN CARRYING OUT INSTALLATION WORK
PRECAUTIONS WHEN COMPLETING THE OPERATIONS
OTHER PRECAUTIONS
SPECIAL TOOL LIST
ENGINE COMPONENTS
ALTERNATOR ASSEMBLY
CYLINDER HEAD ASSEMBLY
ENGINE OIL COOLER ASSEMBLY
FUEL INJECTION PUMP ASSEMBLY
NOZZLE HOLDER ASSEMBLY
STARTING MOTOR ASSEMBLY
THERMOSTAT ASSEMBLY
TURBOCHARGER ASSEMBLY
WATER PUMP ASSEMBLY
COVERS AND LADDER
REMOVAL
ENGINE HOOD
RADIATOR
ENGINE
EXHAUST MUFFLER
AIR CLEANER
TORQUE CONVERTER CHARGING PUMP
TORQUE CONVERTER, TRANSMISSION
TORQUE CONVERTER
TRANSMISSION
DISASSEMBLY OF PARKING BRAKE
ASSEMBLY OF PARKING BRAKE
TRANSMISSION CLUTCH PACK
1ST, REVERSE CLUTCH
FORWARD, 2ND CLUTCH PACK
3RD, 4TH CLUTCH PACK
1ST, REVERSE CLUTCH
FORWARD, 2ND CLUTCH
3RD, 4TH CLUTCH
TRANSMISSION CONTROL VALVE
TRANSMISSION SOLENOID VALVE
TRANSMISSION ACCUMULATOR VALVE
DRIVE SHAFT
FRONT AXLE
REAR AXLE
DIFFERENTIAL
AXLE HOUSING
CENTER HINGE PIN
PRIORITY VALVE
STEERING VALVE
DISASSEMBLY OF CONTROL SIDE
ASSEMBLY OF CONTROL SIDE
ASSEMBLY OF ROTOR
MAIN CONTROL VALVE

MAINTENANCE STANDARD
ENGINE MOUNT, TRANSMISSION MOUNT
TORQUE CONVERTER CHARGING PUMP
TORQUE CONVERTER
TRANSMISSION
REVERSE, 1ST CLUTCH
FORWARD, 2ND CLUTCH
3RD, 4TH CLUTCH
TRANSMISSION CONTROL VALVE
UPPER VALVE
LOWER VALVE
SOLENOID VALVE
ACCUMULATOR VALVE
DRIVE SHAFT
DIFFERENTIAL
FINAL DRIVE
AXLE MOUNT
ADDITIONAL COUNTERWEIGHT
CENTER HINGE PIN
STEERING COLUMN
PRIORITY VALVE
STEERING CYLINDER MOUNT
BRAKE BOOSTER
BRAKE
PARKING BRAKE
HYDRAULIC PUMP (SAL40+14+8)
MAIN CONTROL VALVE
2-SPOOL VALVE
3-SPOOL VALVE
HYDRAULIC CYLINDER
WORK EQUIPMENT LINKAGE
BUCKET
BUCKET POSITIONER AND BOOM KICK-OUT

OTHERS
ELECTRICAL WIRING DIAGRAM

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