Komatsu Mining Shovel PC5500E-6 service & repair manual

Description Komatsu Mining Shovel PC5500E-6 service & repair manual

Komatsu Hydraulic Mining Shovel PC5500E-6 pdf workshop service manual + operation & maintenance manual

Serial numbers:
15016 and up
15050 and up
15084 and up

Specifications, testing, adjusting, technical documentation, troubleshooting, diagrams, schematics, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Foreword
1.1 BEFORE READING THIS MANUAL
1.2 Contents of this binder
1.3 DIVISION OF THE BINDER

SAFETY
2.1 SAFETY INFORMATION
2.2 OVERVIEW
2.3 SOUND PRESSURE LEVEL IN THE OPERATOR’S CAB
2.4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2.5 PRECAUTION FOR MAINTENANCE
2.6 ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
2.7 SPECIAL SAFETY EQUIPMENT

Specification

Structure & Function
1 Introduction
2 SAFETY
3 Specifications
4 Main assembly groups
5 Drive
6 Hydraulic oil tank
7 Hydraulic oil cooling
8 Controlling
9 Components
10 Main hydraulic pumps and pump regulation
11 Operating hydraulics
12 Hydraulic track tensioning system
13 Access ladder, hydraulically operated
14 Central refilling system (Service arm)
15 Hints for reading the hydraulic diagram
16 Hints for reading the electric wiring diagram
17 KOMTRAX Plus
18 Lubrication system
19 Deep temperature equipment (option)
20 Cable drum (optional equipment)

Troubleshooting
1 SAFETY
2 Introduction & General Information for Troubleshooting
3 Mounting Locations and Connector Types
4 Standard Value Table for Electrical Components
5 References for Troubleshooting (CAN Bus & Node Outputs)
6 Tables for Testing and Troubleshooting
7 Troubleshooting by Trouble Code
8 Troubleshooting by Symptoms

Disassembly & assembly
1 Introduction
1.1 Contents of the binder
1.2 Foreword
2 Safety
2.1 General information
2.2 Safety instructions
2.3 Grounding procedure of the high voltage system
2.4 Explanation of abbreviations
3 Superstructure
3.1 Superstructure overview
3.2 Service crane (optional)
3.3 Electric Motors
3.4 Batteries
3.5 Flexible coupling
3.6 PTO
3.7 Hydraulics
3.8 Slew system
3.9 Lubrication system
3.10 Operator’s cab
3.11 Cab base (medium voltage switch cabinet)
3.12 Access ladder
3.13 Counterweight
3.14 Superstructure lifting
3.15 High voltage switch cabinet
3.16 Slip ring unit
4 Undercarriage
4.1 Undercarriage overview
4.2 Travel system
4.3 Car body
5 Attachment
5.1 Backhoe
5.2 Face shovel (FSA)
5.3 Metering valves (grease injectors) at the attachment
5.4 Cylinder bypass test

Service Information
6.1 Fluids and lubricants
6.2 Filling capacities
6.3 Work instructions
6.4 Weight tables
6.5 Torque charts according to KOMATSU company standard
6.6 Blind plugs
6.7 Conversion table
6.8 Tools

Tools catalogue