Komatsu Mining Shovel PC5500-11 T4 service & repair manual

Description Komatsu Mining Shovel PC5500-11 T4 service & repair manual

Komatsu Hydraulic Mining Shovel PC5500-11 T4 pdf workshop service manual

Serial numbers:
15181 and up

Specifications, testing, adjusting, technical data, troubleshooting, diagrams, schematics, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
FOREWORD & SAFETY
1 FOREWORD
1.1 BEFORE READING THIS MANUAL
1.2 CONTENTS OF THIS BINDER
1.3 DIVISION OF THE BINDER

SAFETY
2.1 SAFETY INFORMATION
2.2 OVERVIEW
2.3 SOUND PRESSURE AND VIBRATION LEVELS IN THE OPERATOR’S CAB
2.4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2.5 PRECAUTION FOR MAINTENANCE
2.6 ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
2.7 SPECIAL SAFETY EQUIPMENT

SPECIFICATION

STRUCTURE & FUNCTION
1 Introduction
2 Specifications
3 Main assembly groups
4 Drive
5 Hydraulic oil tank
6 Hydraulic oil cooling
7 Controlling
8 Components
9 Main hydraulic pumps & pump regulation system
10 Operating hydraulics
11 Hydraulic track tensioning system
12 Access stairway, hydraulically operated
13 Central refilling system (Service arm)
14 Hints for reading the Hydraulic Diagram
15 Hints for reading the electric Wiring Diagram
16 Monitoring & Control System
17 Lubrication system
18 Air conditioner
19 Deep temperature equipment (option)

TROUBLESHOOTING
1 Introduction
2 General Information for Troubleshooting
3 Mounting Locations and Connector Types
4 Standard Value Table for Electrical Components
5 Tables for Testing and Troubleshooting
6 Troubleshooting by Trouble Code
7 Troubleshooting by Symptoms

DISASSEMBLY & ASSEMBLY
1 Introduction
1.1 Foreword
1.2 Recommendations for environmentally friendly operation and maintenance of hydraulic mining shovels
1.3 Diagrams and illustrations in this manual
1.4 Procedures for disassembling and assembling in this manual
1.5 Explanation of abbreviations
2 Safety
2.1 Overview
2.2 General precautions
2.3 Precautions for maintenance and repair
3 Superstructure
3.1 Superstructure
3.2 Machinery House
3.3 Hydraulic System
3.4 Slew system
3.5 Operator’s cab
3.6 Cab base
3.7 Handrails, Grids, Stairways, ladders and platforms
3.8 Counterweight
3.9 Fuel tank
3.10 Superstructure lifting
4.1 Undercarriage overview
4.2 Travel system
4.3 Car body
5 Attachment
5.1 Repair procedures
5.2 Backhoe Attachment (BHA)
5.3 Front Shovel Attachment (FSA)
5.4 Metering valves (grease injectors) at the attachment
5.5 Ground engaging tools (GET)
5.6 Cylinder bypass test
6 Service Information
6.1 Fluids and lubricants
6.2 Lifting Gears
6.3 Safety hints for sling accessory
6.4 Weight tables
6.5 Filling capacities
6.6 Torque charts according to KOMATSU company standard
6.7 Blind plugs
6.8 Conversion table
6.9 Tools
6.10 Work instructions
7 Parts & Service News
7.1 List of the parts and service news