Komatsu Mining Shovel PC4000-6 T2 service & repair manual

Description Komatsu Mining Shovel PC4000-6 T2 service & repair manual

Komatsu Mining Shovel PC4000-6 T2 pdf workshop service manual

Serial numbers:
08205 and up

Technical data, specifications, testing, adjusting, troubleshooting, maintenance, electrical wiring diagrams, hydraulic schematics, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
FOREWORD & SAFETY
1 Foreword
1.1 BEFORE READING THIS MANUAL
1.2 CONTENTS OF THIS BINDER
1.3 DIVISION OF THE BINDER
2 SAFETY
2.1 SAFETY INFORMATION
2.2 OVERVIEW
2.3 SOUND PRESSURE AND VIBRATION LEVELS IN THE OPERATOR’S CAB
2.4 GENERAL PRECAUTIONS COMMON TO OPERATION ON THE EXCAVATOR
2.5 PRECAUTION FOR MAINTENANCE
2.6 ADDITIONAL SAFETY INFORMATION FOR TROUBLESHOOTING AND ADJUSTMENTS
2.7 SPECIAL SAFETY EQUIPMENT

SPECIFICATION

STRUCTURE & FUNCTION
1 Introduction
2 Specifications
3 Main assembly groups
4 Drive
5 Hydraulic oil tank
6 Hydraulic oil cooling
7 Controlling
8 Components
9 Main hydraulic pumps and pump regulation
10 Operating hydraulics
11 Hydraulic track tensioning system
12 Access ladder, hydraulically operated
13 Central refilling system (Service arm)
14 Hints for reading the hydraulic diagram
15 Hints for reading the electric wiring diagram
16 KOMTRAX Plus & MTC control system
17 Lubrication system
18 Deep temperature equipment (option)

TROUBLESHOOTING
1 Introduction
2 General Information for Troubleshooting
3 Mounting Locations and Connector Types
4 Standard Value Table for Electrical Components
5 References for Troubleshooting (CAN Bus & Node Outputs)
6 Tables for Testing and Troubleshooting
7 Troubleshooting by G-Codes
8 Troubleshooting by Symptoms
9 Troubleshooting by pump controller codes

DISASSEMBLY & ASSEMBLY
1 Superstructure
1.1 Superstructure overview
1.2 Diesel engine
1.3 Engine radiator assembly
1.4 Coupling assembly
1.5 PTO
1.6 Hydraulics
1.7 Slew system
1.8 Lubrication pumps
1.9 Operator’s cab
1.10 Cab base
1.11 Access ladder
1.12 Counterweight
1.13 Superstructure Lifting
1.14 Fuel tank
2 Undercarriage
2.1 Undercarriage overview
2.2 Travel system
2.3 Car body
3 Attachment
3.1 Backhoe
3.2 Face Shovel
3.3 Metering valves (grease injectors) at the attachment
3.4 Cylinder bypass test
4 Service Information
4.1 Fluids and lubricants
4.2 Filling capacities
4.3 Work instructions
4.4 Weight tables
4.5 Torque charts according to KOMATSU company standard
4.6 Blind plugs
4.7 Conversion table
4.8 Tools
5 Parts & Service News
5.1 List of the PARTS AND SERVICE NEWS