Komatsu Articulated Dump Truck HM350-1L Galeo service & repair manual

Description Komatsu Articulated Dump Truck HM350-1L Galeo service & repair manual

Komatsu Articulated Dump Truck HM350-1L Galeo pdf workshop service repair manual + operation & maintenance manual

Serial number A10001 and up

Technical data, specifications, testing, troubleshooting, maintenance, electrical diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
GENERAL
SPECIFICATION DRAWING
SPECIFICATIONS
WEIGHT TABLE
FUEL, COOLANT AND LUBRICANTS
ENGINE OIL SPECIFICATIONS
NORMAL OPERATION
ARCTIC OPERATION
TRANSMISSION, TORQUE CONVERTER, TRANSFER CASE AND OIL COOLER, SERVICE
BRAKES AND HYDRAULIC SYSTEM OIL SPECIFICATIONS
FINAL DRIVE OIL SPECIFICATIONS
DRIVE AXLE OIL SPECIFICATIONS
DIESEL FUEL SPECIFICATIONS
COOLANT SPECIFICATIONS
GENERAL
WATER
ANTIFREEZE
SUPPLEMENTAL COOLANT ADDITIVES
COOLING SYSTEM TEST KIT

STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
COOLING SYSTEMS
SPECIFICATIONS
POWER TRAIN
LOCKING DIFFERENTIAL
TORQUE DAMPER
TORQUE CONVERTER AND TRANSMISSION
HYDRAULIC PIPING
TORQUE CONVERTER
TRANSMISSION POWER FLOW
OIL FLOW
TRANSMISSION
DIFFERENTIAL LOCK
CLUTCH AND TRANSMISSION OPERATIONS
TRANSMISSION VALVE OPERATIONS
ECMV (ELECTRONIC CONTROL MODULATION VALVE)
ECMV LOCK-UP CLUTCH
DURING DIRECT TRAVEL
FROM TORQUE CONVERTER TRAVEL TO DIRECT TRAVEL
ECMV SPEED CLUTCH
ECMV OUTLINE
ECMV AND PROPORTIONAL SOLENOID
ECMV AND FILL SWITCH
ECMV OPERATION
ECMV FOR DIFFERENTIAL LOCK
MAIN AND TORQUE CONVERTER RELIEF VALVE
VALVE OUTLINE AND OPERATIONS
TORQUE CONVERTER RELIEF VALVE
MAIN RELIEF VALVE
DRIVE SHAFT
DRIVE AXLES
FRONT
CENTER
REAR
LOCKING DIFFERENTIAL
FRONT
CENTER
REAR
TRAVELING IN A STRAIGHT LINE
TURNING
WHEN DIFFERENTIAL LOCK IS ACTUATED
FINAL DRIVE SYSTEM
FRONT
CENTER
REAR
STEERING COLUMN
WHEEL BRAKING SYSTEM
PIPING LAY-OUT
BRAKE VALVE
VALVE OPERATION
ACCUMULATOR CHARGE VALVE
VALVE OPERATION
ACCUMULATOR
SLACK ADJUSTER
FRONT BRAKE
CENTER, REAR BRAKE
PROPORTIONAL REDUCING VALVE
BRAKE SYSTEM TANK
PARKING BRAKE
PARKING BRAKE CALIPER
SPRING CYLINDER
PARKING BRAKE SOLENOID
SUSPENSION SYSTEM
FRONT
REAR
SUSPENSION CYLINDER
STRUCTURE AND OPERATION
OSCILLATION HITCH JOINT
STEERING, HOIST OIL PIPING DIAGRAM
DUMP BODY CONTROL
HYDRAULIC TANK AND FILTER
FLOW AMPLIFIER VALVE
STEERING VALVE
HAND PUMP AND SLEEVE CONNECTION
FUNCTION OF CENTER SPRING
STEERING CYLINDER
HOIST VALVE
HOIST VALVE AT HOLD POSITION
HOIST VALVE AT RAISE POSITION
HOIST VALVE AT FLOAT POSITION
HOIST VALVE AT LOWER POSITION
EPC VALVE
PILOT CHECK VALVE
HOIST CYLINDER
HYDRAULIC PUMP
STEERING, HOIST + PILOT PUMP
TRANSMISSION + DIFFERENTIAL LOCK PUMP
BRAKE COOLING + BRAKE PUMP
AUXILIARY STEERING PUMP
DIFFERENTIAL LOCK PUMP
TRANSMISSION PUMP
CAB TILT SYSTEM VIEW
AIR CONDITIONING SYSTEM VIEW
AIR CONDITIONER UNIT
RECEIVER DRYER
CONDENSER
REFRIGERANT COMPRESSOR
MACHINE MONITOR SYSTEM
NETWORK DATA
MACHINE MONITOR PANEL
OPTION SETTING CONNECTOR DIAGRAM
ADJUSTING MACHINE MONITOR
MACHINE MONITOR NORMAL DISPLAY FUNCTIONS
SELF-DIAGNOSTIC FUNCTION WHEN OPERATING IGNITION SWITCH
CHECK FUNCTION OF MONITOR LAMPS AND METERS
SERVICE METER DISPLAY
ODOMETER
SERVICE MODE
OPERATION METHOD
AUTOMATIC SHIFT CONTROL SYSTEM
TRANSMISSION CONTROLLER
SHIFT LEVER POSITION AND AUTOMATIC GEARSHIFTING RANGE
GEARSHIFTING CHARACTERISTICS
AUTOMATIC GEARSHIFTING GRAPH
GEARSHIFT LEVER POSITIONS AND SHIFTING METHOD
SHIFT HOLD FUNCTION
GEARSHIFTING TIME DELAY
SAFETY FUNCTIONS
SELF-DIAGNOSTIC FUNCTION
AUTO AUXILIARY STEERING SYSTEM
SENSORS AND SWITCHES
ENGINE SPEED SENSOR
ACCELERATOR PEDAL SENSOR
ENGINE COOLANT / COOLING OIL TEMPERATURE SENSORS
STEERING OIL TEMPERATURE SENSOR
FUEL LEVEL SENSOR
TILT SENSOR
AIR CLEANER CLOGGING SENSOR
HYDRAULIC OIL LEVEL SENSOR
BODY POSITIONER SENSOR
RETARDER CONTROL SYSTEM
RETARDER CONTROLLER UNIT
RETARDER CONTROL FUNCTION
SYSTEM DIAGRAM
HOIST CONTROL FUNCTION
SYSTEM DIAGRAM
DIFFERENTIAL LOCK CONTROL FUNCTION
SYSTEM DIAGRAM
BRAKE CONTROL SYSTEM (E-SPEC)
BRAKE CONTROLLER (E-SPEC) UNIT
BRAKE CONTROL FUNCTION
SYSTEM DIAGRAM
HOIST CONTROL SYSTEM
SYSTEM DIAGRAM
DIFFERENTIAL LOCK CONTROL SYSTEM
SYSTEM DIAGRAM
DUMP CONTROL LEVER

TESTING, ADJUSTING AND TROUBLESHOOTING
STANDARD VALUE TABLE FOR ENGINE
STANDARD VALUE TABLE FOR CHASSIS
STANDARD VALUE TABLE
FOR ELECTRICAL COMPONENTS
TOOLS
FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
ENGINE COMPONENTS
MEASURING EXHAUST SMOKE
MEASURING EXHAUST TEMPERATURE
ADJUSTING VALVE CLEARANCE
MEASURING COMPRESSION PRESSURE
MEASURING CRANKCASE PRESSURE
MEASURING ENGINE OIL PRESSURE
MEASURING BOOST PRESSURE
MEASURING FUEL PRESSURE
BLEEDING AIR FROM FUEL SYSTEM
ADJUSTING ENGINE SPEED SENSOR
ADJUSTING ALTERNATOR BELT
ADJUSTING REFRIGERANT COMPRESSOR BELT
TESTING TORQUE CONVERTER STALL SPEED
MEASURING POWER TRAIN OIL PRESSURES

DISASSEMBLY AND ASSEMBLY
PRECAUTIONS WHEN CARRYING OUT REPAIR OPERATION
SPECIAL TOOL LIST
SKETCHES OF SPECIAL TOOLS
CONNECTOR REPAIR PROCEDURES
CONTACT TERMINAL REMOVAL (HD30 TYPE)
STRIPING INSULATION
CRIMPING CONTACT TERMINAL (HD30 TYPE)
INSERTION OF CONTACT TERMINAL (HD30 TYPE)
CONTACT TERMINAL REMOVAL (DT TYPE)
STRIPING INSULATION
CRIMPING CONTACT TERMINAL (DT TYPE)
INSERTION OF CONTACT TERMINAL (DT TYPE)
ENGINE REMOVAL AND INSTALLATION PROCEDURES

OTHERS
CAB
CLIMATE CONTROL SYSTEM
CAB HARNESS INSIDE OF CAB AND ENGINE CONTROLLER
CAB HARNESS TO OUTSIDE OF CAB AND ENGINE CONTROLLER
LIGHTING WIPER AND RELAY BANK
RELAY AND SWITCH CIRCUITS
MODE SWITCHES, INDICATORS AND ELECTRICAL MOTOR SYSTEMS
DISPLAY PANEL, RADIO SPEAKERS AND WORK LAMPS
DIFFERENTIAL LOCK, HOIST LEVER, DISPLAY PANEL AND LEVER KICK-OUT
RETARDER SYSTEM
RETARDER SYSTEM, RADIO, IGNITION SWITCH AND AUXILIARY STEERING
TRANSMISSION CONTROLLER, CONSOLE HARNESS AND ACCELERATOR PEDAL
TRANSMISSION CONTROLLER
TO HARNESS OUTSIDE OF CAB
TO HARNESS OUTSIDE OF CAB AND TO ENGINE
CHASSIS
SIGNAL LAMPS, PRESSURE SWITCH AND TO HARNESS INSIDE OF CAB
TO MAIN HARNESS OF INSIDE CAB AND FRONT LAMPS
TO MAIN HARNESS OF INSIDE CAB, HORN AND FRONT LAMPS
CHASSIS SENSORS, SWITCHES AND JOINT CONNECTIONS
CHASSIS SENSOR SYSTEMS
CONNECTORS OUTSIDE OF CAB
ALTERNATOR, DIFFERENTIAL LOCK, EXHAUST BRAKE, BRAKE WEAR INDICATOR AND TAIL LAMPS
DIFFERENTIAL LOCK, FUEL INJECTORS, FUEL LEVEL SENSOR AND PRE-HEAT SYSTEM
BATTERY BOX, ENGINE SENSORS AND INCLINATION SENSOR
TRANSMISSION SELECTOR SYSTEM

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