Komatsu Forklift Truck FD200-7 FD250-7 service & repair manual

Description Komatsu Forklift Truck FD200-7 FD250-7 service & repair manual

Komatsu Forklift Truck FD200-7, FD250-7 pdf workshop service repair manual

Technical documentation, specifications, troubleshooting, maintenance, electrical diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

Serial numbers:
FD200-7 2601 and up
FD250-7 3601 and up

SERVICE MANUAL CONTENT:
Foreword

Outline
Specifications
Safety items for maintenances
Standard tightening torque table
How to use Loctite

Testing and adjusting
Service data
Replace fuel filter
TORQFLOW transmission case
Drive axle and brake
Adjust accelerator pedal
Adjust parking brake
Measure lift and tilt cylinder drift (Lift truck with fork specification)
Lubrication points
Cooling system
Check and replace alternator belt
Check and replace auto-tensioner
Hydraulic tank
Adjust mast
Air bleeding procedure
Specified fuels and lubricants
Lamp display of KOMTRAX terminal
Brake accumulator
Work equipment accumulator

Removal and installation
Weight table
Remove and install units
Engine
Torque converter and transmission
Mast
Lift cylinder
Removal and installation of KOMTRAX terminal
Battery
Wheel

Disassembly and assembly
Torque converter
TORQFLOW transmission
Transmission control valve
Drive axle and brake
Brake valve
Steering axle
Parking brake
Steering valve
Hydraulic pump
Work equipment control valve
Mast
Lift cylinder
Tilt cylinder
Power steering cylinder
Side shift cylinder
Disassemble lift cylinder and tilt cylinder

Maintenance standard
Torque converter
TORQFLOW transmission
Transmission control valve
Differential
Disc brake
Steering axle
Power steering cylinder
Brake valve
Work equipment control valve
Lift cylinder
Tilt cylinder
Mast, fork carriage, and fork

Structure and function
Torque converter
TORQFLOW transmission
Automatic transmission
Drive axle and brake
Steering system
Steering axle
Work equipment
Meter panel
Electric circuit diagram
Hydraulic circuit diagram

Criteria for yearly inspection
Engine
Power train
Travel device
Controls and gauges
Braking system
Load handling device

Troubleshooting
Check functions of troubleshooting tools and failure codes
Failure codes table
Electrical-system failure code record display function (only for interlock controller system)
Troubleshooting by failure code (only for interlock controller system)

Engine SAA6D107E-1-A, SAA6D107E-1-B workshop service repair manual