Komatsu Forklift Truck FD70-10 FD80-10 service & repair manual

Description Komatsu Forklift Truck FD70-10 FD80-10 service & repair manual

Komatsu Forklift Truck FD70-10, FD80-10 pdf service manual

Serial numbers:
55001 and up

Technical documentation, specifications, testing, adjusting, troubleshooting, maintenance, electrical diagrams, hydraulic schematics, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Index and foreword
Contents
Foreword

Specifications
Lubricant list

Maintenance standard
Cooling system
Power train
Steering system
Brake system
Undercarriage and frame
Hydraulic system
Work equipment
Electric devices

Standard value table

Testing and adjusting
Check of troubleshooting software functions and failure codes
Hydraulic piping pressure release procedure
Replacement of engine oil and engine oil filter
Replacement of fuel filter
Cleaning of radiator
Check of air cleaner and replacement of cleaner element
Oil level check and oil replacement of differential case
Oil replacement and strainer cleaning of TORQFLOW transmission
Testing power train oil pressure
Check of hydraulic tank
Measurement of wear amount of service brake disc
Check of parking brake
Air bleeding procedure
Adjustment of brake pedal
Adjustment of inching pedal
Initialization of orbit-roll valve
Measurement of cylinder hydraulic drift and hydraulic forward drift
Adjustment of mast
Adjustment of fork carriage
Check of drive shaft for looseness, play and damage
Installation of wheel
Check of diode

Troubleshooting
ISO failure codes
EPACS failure codes
Electrical
Mechanical

Disassembly and assembly
Engine and cooling system
Removal and installation of power train
Power train
Removal and installation of front axle
Disassembly and assembly of torque converter
Disassembly and assembly of torqflow transmission
Disassembly and assembly of drive shaft
Disassembly and assembly of differential
Disassembly and assembly axle housing assembly
Disassembly and assembly of parking brake
Removal and installation of rear axle and power steering
Disassembly and assembly of rear axle
Disassembly and assembly of brake pedal
Disassembly and assembly of brake valve
Hydraulic equipment
Disassembly and assembly of orbit roll valve
Brake and steering pump
Disassembly and assembly of control valve assembly
Removal and installation of lift cylinder
Disassembly and assembly of lift cylinder
Disassembly and assembly of tilt cylinder
Work equipment
Removal and installation of mast
Disassembly and assembly of mast
Electric devices
Disassembly and assembly of combination switch

Yearly inspection criteria

Hydraulic circuit diagram
Electrical diagram