Komatsu Dump Truck HD465-7E0 HD605-7E0 service & repair manual

Description Komatsu Dump Truck HD465-7E0 HD605-7E0 service & repair manual

Komatsu Dump Truck HD465-7E0, HD605-7E0 pdf workshop service repair manual + operation & maintenance manual

Serial numbers:
HD465-7E0 10001-10037, 10101 and up, 11497 and up
HD605-7E0 8001-8032, 10101 and up

Technical data, specifications, maintenance, testing, troubleshooting, electrical wiring diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Index and foreword
Foreword and general information

Specification
Specification drawing
Weight table
Fuel, coolant and lubricants

Structure, function and maintenance standard
Radiator, torque converter oil cooler, after cooler, work equipment oil cooler, fuel cooler
Fuel system
Brake oil cooler
Output shaft
Engine and cooling system
Power train
Steering system
Brake system
Undercarriage and frame
Hydraulic system
Work equipment (Body)
Cab and its attachments
Electrical system

Standard value table
Standard value table for engine
Standard value table for machine

Testing and adjusting
Tools for testing, adjusting, and troubleshooting
Sketch of special tool
Testing engine speed
Testing air supply pressure (boost pressure)
Testing exhaust temperature
Testing exhaust gas color
Adjustment of valve clearance
Testing of compression pressure
Testing blow-by pressure
Testing engine oil pressure
Testing EGR valve and bypass valve drive oil pressure
Handling of fuel system devices
Releasing residual pressure from fuel system
Testing of fuel pressure
Reduced cylinder mode operation
No-injection cranking
Testing of fuel return rate and fuel leakage
Bleeding air from fuel circuit
Testing the fuel circuit for leakage
Replacement and adjustment of fan belt
Replacement and adjustment of alternator and air conditioner compressor belt

Troubleshooting
Points to remember when troubleshooting
Sequence of events in troubleshooting
Check before troubleshooting
Classification and procedures for troubleshooting
Contents of troubleshooting table
Connection table for connector pin numbers
T-branch box and T-branch adapter table

Disassembly and assembly
General information on disassembly and assembly
Engine and cooling system
Power train
Steering system
Brake system
Undercarriage and frame
Hydraulic system
Body
Cab and its attachments
Electrical system

Diagrams and drawings
Power train hydraulic circuit diagram
Steering and hoist hydraulic circuit diagram
Brake hydraulic circuit diagram
Brake hydraulic circuit diagram for ASR specification (If equipped)
Brake hydraulic circuit diagram for ABS specification (If equipped), for ABS + ASR specification (If equipped)
Electrical circuit diagram inside cab
Electrical circuit diagram outside cab
Electrical circuit diagram for VHMS
Electrical circuit diagram for ASR (If equipped)
Electrical circuit diagram for ABS (If equipped)
Air conditioner electrical circuit diagram
Electrical circuit diagram for auto greasing (If equipped)
Electrical circuit diagram of mobile communication terminal (if equipped)
Connectors table and arrangement drawing

Engine SAA6D170E-5 workshop service repair manual