Komatsu Dump Truck HD465-7 HD605-7 service & repair manual

Description Komatsu Dump Truck HD465-7 HD605-7 service & repair manual

Komatsu Dump Truck HD465-7, HD605-7 pdf workshop service repair manual + operator & maintenance manual

Serial numbers:
7001 and up

Technical data, specifications, testing, troubleshooting, maintenance, electrical diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
GENERAL
Specification drawings
Weight table
Fuel, coolant and lubricants

STRUCTURE, FUNCTION AND MAINTENANCE STANDARD
Radiator, torque converter oil cooler, after cooler, work equipment oil cooler, fuel cooler
Brake oil cooler
Power train skeleton
Output shaft
Drive shaft
Torque converter and transmission hydraulic piping
Torque converter
Transmission
Transmission valve
ECMV
Axle
Differential
Final drive
Wheels
Suspension
Suspension cylinder
Rear axle support
Steering column
Steering linkage
Brake piping
Brake valve
Emergency brake valve
Relay valve
Front brake off valve
Accumulator charge valve
Accumulator
Slack adjuster
Brake
Proportional reducing valve
Parking brake solenoid valve
Steering and hoist hydraulic piping
Steering and hoist hydraulic system diagram
Dump body control
HYdraulic tank
Steering control valve
Crossover relief valve
Steering cylinder
Demand valve
Hoist valve
EPC valve
Hoist cylinder
Hydraulic pump
Air conditioner
Machine monitor system
Engine control system
Automatic shift control system
Payload meter (card type)
Automatic emergency steering system
Automatic suspension system
Retarder control system
Sensors, switches
Dump lever [Related to VHMS controller]
VHMS controller
BLOW-BY pressure sensor
Engine oil temperature sensor
Exhaust temperature sensor/amp
Ambient temperature sensor
Communications controller/antenna
Payload meter (Having VHMS)
Auto greasing system
External power supply heater

TESTING AND ADJUSTING
STANDARD VALUE TABLE
Standard value table for engine related parts
Standard value table for chassis
TROUBLESHOOTING

DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
COATING MATERIALS LIST
SPECIAL TOOL LIST
SKETCH OF SPECIAL TOOL
FUEL INJECTION PUMP
Removal and Installation
RADIATOR
Removal
Installation
ENGINE AND TORQUE CONVERTER AND TRANSMISSION OIL COOLER
Removal and Installation
ENGINE FRONT SEAL
Removal and Installation
OUTPUT SHAFT
Removal and Installation
Disassembly
Assembly
ENGINE REAR SEAL
Removal and Installation
CYLINDER HEAD
Removal
Installation
ENGINE
Removal
Installation
TORQUE CONVERTER AND TRANSMISSION
Removal
Installation
TRANSMISSION AND TORQUE CONVERTER
Separation and Coupling
TORQUE CONVERTER
Disassembly
Assembly
TRANSMISSION
Disassembly
Assembly
DIFFERENTIAL
Removal
Installation
Disassembly
Assembly
FRONT WHEEL
Removal and Installation
REAR WHEEL
Removal
Installation
FRONT BRAKE CALIPER PADS
Removal and Installation
FRONT BRAKE CALIPERS
Removal and installation
Disassembly and Assembly
FRONT WHEEL HUB
Disassembly
Assembly
FINAL DRIVE CARRIER
Removal and installation
Disassembly and Assembly
FINAL DRIVE AND REAR BRAKE
Removal
Installation
FINAL DRIVE, REAR BRAKE AND
PARKING BRAKE
Removal and Installation
Disassembly
Assembly
FRONT SUSPENSION CYLINDER
Removal
Installation
Disassembly (Standard cylinder)
Assembly (Standard cylinder)
Disassembly
(Cylinder with buffer ring)
Assembly (Cylinder with buffer ring)
REAR SUSPENSION CYLINDER
Removal and Installation
Disassembly (Standard cylinder)
Assembly (Standard cylinder)
Disassembly
(Cylinder with buffer ring)
Assembly (Cylinder with buffer ring)
RETARDER COOLING PUMP
Removal and Installation
STEERING, HOIST, AND HOIST CONTROL PUMP
Removal and Installation
TORQUE CONVERTER, TRANSMISSION AND RETARDER COOLING, AND BRAKE PUMP
Removal and Installation
STEERING VALVE
Removal and Installation
Disassembly
Assembly
DEMAND VALVE
Removal and Installation
HOIST VALVE
Removal and Installation
STEERING CYLINDER
Disassembly
Assembly
HOIST CYLINDER
Disassembly
Assembly
DUMP BODY
Removal
Installation
OPERATORS SEAT
Disassembly
Assembly

OTHERS
Power train hydraulic circuit diagram
Steering and hoist hydraulic circuit diagram
Brake hydraulic circuit diagram
Electrical circuit diagram

Engine SAA6D170E-3 workshop service repair manual