Komatsu Dump Truck 830E-AC service & repair manual

Description Komatsu Dump Truck 830E-AC service & repair manual

Komatsu Dump Truck 830E-AC pdf workshop service manual + field assembly manual + operation & maintenance manual

Serial numbers:
A30001 and up
A30001 - A30035
A30036 - A30071
A30079 - A30108

Specifications, testing, troubleshooting, technical data, electrical wiring diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
SECTION A GENERAL INFORMATION
MAJOR COMPONENT DESCRIPTION
GENERAL SAFETY AND OPERATING INSTRUCTIONS
WARNINGS AND CAUTIONS
TORQUE TABLES AND CONVERSION CHARTS
STORAGE PROCEDURES

SECTION B STRUCTURES
STRUCTURAL COMPONENTS
Preparation
LADDERS
RIGHT DECK
LEFT DECK
CENTER DECK
DUMP BODY
Removal
Installation
BODY PADS
BODY GUIDE
BODY-UP RETENTION CABLE
BODY POSITION INDICATOR
HOIST LIMIT SWITCH
BODY UP SWITCH
ROCK EJECTORS
FUEL TANK
Removal
Installation
Repair
Cleaning
FUEL GAUGE SENDER
FUEL TANK BREATHER VALVE
FUEL RECEIVERS (WIGGINS QUICK FILL)

SECTION C ENGINE
POWER MODULE
COOLING SYSTEM
COOLING SYSTEM DESCRIPTION
REPAIRING THE RADIATOR
COOLANT SYSTEM TROUBLESHOOTING
POWER TRAIN
ALTERNATOR REMOVAL PROCEDURE
ENGINE/ALTERNATOR MATING
ENGINE
Removal
Service
Installation
AIR CLEANERS
OPERATION
SERVICING THE AIR CLEANERS
AIR CLEANER ASSEMBLY CLEANING
AIR INTAKE TROUBLESHOOTING
FAN CLUTCH
REMOVAL & INSTALLATION TOOLING
DISASSEMBLY
CLEANING AND INSPECTION
ASSEMBLY
TEST PROCEDURE

SECTION D ELECTRICAL SYSTEM (24VDC)
24VDC ELECTRIC SUPPLY SYSTEM
24VDC ELECTRICAL SYSTEM COMPONENTS
BATTERY CHARGING ALTERNATOR
KOMTRAX Plus COMPONENTS
KOMTRAX Plus SOFTWARE
KOMTRAX Plus CHECKOUT AND TROUBLESHOOTING
KOMTRAX PLUS FORMS

SECTION E ELECTRIC PROPULSION SYSTEM
ELECTRIC PROPULSION SYSTEM COMPONENTS
AC DRIVE SYSTEM ELECTRICAL CHECKOUT PROCEDURE

SECTION G DRIVE AXLE, SPINDLE, AND WHEELS
TIRES AND RIMS
FRONT TIRES AND RIMS
REAR TIRES AND RIMS
RIM AND TIRE
FRONT WHEEL HUB AND SPINDLES
WHEEL HUB AND SPINDLE ASSEMBLY
OIL SAMPLING PROCEDURE
OIL DRAIN AND REFILL PROCEDURE
STEERING CYLINDERS AND TIE ROD
TIE ROD
TOE-IN ADJUSTMENT
REAR AXLE HOUSING ATTACHMENT
PIVOT PIN
PIVOT EYE BEARING
PIVOT EYE REPAIR
ANTI-SWAY BAR

SECTION H SUSPENSIONS
FRONT SUSPENSION
Removal
Installation
TURN-OF-THE-NUT Tightening Procedure
MINOR REPAIR ONLY (Lower Bearing Structure & Seals)
MAJOR SUSPENSION REBUILD
PRESSURE TEST
REAR SUSPENSIONS
Removal
Installation
ROD UP SUSPENSION
ROD DOWN SUSPENSION
PRESSURE TEST
OILING AND CHARGING PROCEDURE
GENERAL
EQUIPMENT LIST
HYDRAIR CHARGING KIT
SUPPORT BLOCKS FOR OILING AND CHARGING DIMENSIONS
FRONT SUSPENSION
REAR SUSPENSION - ROD UP
REAR SUSPENSION - ROD DOWN
OIL AND NITROGEN SPECIFICATIONS CHART

SECTION J BRAKE CIRCUIT
BRAKE CIRCUIT
BRAKE CIRCUIT COMPONENT SERVICE
BRAKE CIRCUIT CHECK-OUT PROCEDURE
FRONT BRAKES
ARMATURE SPEED REAR DISC BRAKES

SECTION L HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
HYDRAULIC SYSTEM COMPONENT REPAIR
STEERING CIRCUIT
STEERING CIRCUIT COMPONENT REPAIR
HOIST CIRCUIT
HOIST CIRCUIT COMPONENT REPAIR
HYDRAULIC CHECKOUT PROCEDURE

SECTION M SPECIAL TOOLS
HEATER OPTIONS
SPECIAL TOOLS
RADIATOR SHUTTERS
PAYLOAD METER III
RESERVE ENGINE OIL SYSTEM

SECTION N OPERATOR CAB
TRUCK CAB AND COMPONENTS
CAB COMPONENTS
OPERATOR COMFORT
OPERATOR CAB CONTROLS

SECTION P LUBRICATION AND SERVICE
LUBRICATION AND SERVICE
AUTOMATIC LUBRICATION SYSTEM

SYSTEM SCHEMATICS
HYDRAULIC SCHEMATIC
ELECTRICAL SCHEMATIC HEATER/AC CONTROLS
ELECTRICAL SCHEMATIC