Komatsu Demining Dozer D85MS-15 service & repair manual

Description Komatsu Demining Dozer D85MS-15 service & repair manual

Komatsu Demining Dozer D85MS-15 pdf workshop service manual

Serial numbers:
1001 and up

Technical data, specifications, maintenance, testing, troubleshooting, electrical wiring diagrams, hydraulic schematics, adjusting, assembly, disassembly instructions and other information

MANUAL CONTENT:
Index, foreword and general information
CONTENTS
SAFETY
FOREWORD

Specification
Specification and technical data
SPECIFICATION DRAWING
WEIGHT TABLE
TABLE OF FUEL, COOLANT AND LUBRICANT

Structure, function and maintenance standard
POWER TRAIN
OVERALL DRAWING OF POWER TRAIN UNIT
HYDRAULIC PIPING OF POWER TRAIN
DAMPER, UNIVERSAL JOINT
TORQUE CONVERTER, PTO
SCAVENGING PUMP
TRANSMISSION CONTROL
TRANSMISSION
TRAMSMISSION ECMV
MAIN RELIEF VALVE
LUBRICATION RELIEF VALVE
POWER TRAIN PUMP, LUBRICATION PUMP
HSS SYSTEM
HYDRAULIC, HSS PUMP
HSS MOTOR
HSS OIL COOLER BYPASS VALVE
STEERING, BRAKE CONTROL
BEVEL, GEAR SHAFT, HSS, BRAKE
BRAKE VALVE
BRAKE ECMV
PARKING BRAKE VALVE
SUDDEN BRAKE PREVENTION VALVE
FINAL DRIVE
SPROCKET
TRACK FRAME
RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
MAIN FRAME
SUSPENSION
WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
EPC CONTROL PIPING DIAGRAM
WORK EQUIPMENT CONTROL
COOLING FAN PUMP
COOLING FAN MOTOR
HYDRAULIC TANK
ACCUMLATOR
WORK EQUIPMENT LOCK VALVE
HYDRAULIC CYLINDER
PISTON VALVE
PCCS lever (FOR ROTOR LIFT, TILT)
PCCS LEVER (FOR STEERING)
CONTROL VALVE
SELF PRESSURE REDUCING VALVE
CYLINDER STAY
ROTOR
CAB MOUNT
CAB
AIR CONDITIONER
ENGINE CONTROL
ENGINE CONTROL SYSTEM
DECELERATION POTENTIOMETER
CRI ENGINE CONTROL SYSTEM
MONITOR SYSTEM
MACHINE MONITOR
SENSORS
PALM COMAND CONTROL SYSTEM

Testing and adjustment
Standard value table, testing, adjustmet and troubleshooting
STANDARD VALUE TABLE FOR ENGINE
STANDARD VALUE TABLE FOR CHASSIS
TESTING AND ADJUSTMENT
TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
MEASURING ENGINE SPEED
MEASURING INTAKE AIR PRESSURE (BOOST PRESSURE)
MEASURING EXHAUST TEMPERATURE
MEASURING EXHAUST GAS COLOR
ADJUSTING VALVE CLEARANCE
MEASURING COMPRESSION PRESSURE
MEASURING BLOW-BY PRESSURE
MEASURING ENGINE OIL PRESSURE
HANDLING OF FUEL SYSTEM DEVICES
RELEASING RESIDUAL PRESSURE FROM FUEL SYSTEM
MEASURING FUEL PRESSURE
BLEEDING AIR FROM FUEL CIRCUIT
REDUCED CYLINDER MODE OPERATION FOR ENGINE
TESTING AND ADJUSTING ALTERNATOR BELT TENSION
TESTING AND ADJUSTING AIR CONDITIONER COMPRESSOR BELT TENSION
ADJUSTING FUEL CONTROL DIAL AND DECELERATOR PEDAL
MEASURING POWER TRAIN OIL PRESSURE
ADJUSTING TRANSMISSION SPEED SENSOR
SIMPLE METHOD OF TESTING BRAKE PERFORMANCE
ADJUSTING BRAKE PEDAL
EMERGENCY ESCAPE METHOD WHEN POWER TRAIN HAS TROUBLE
ADJUSTING CLEARANCE OF IDLER
INSPECTING WEAR OF SPROCKET
TESTING AND ADJUSTING TRACK SHOE TENSION
TESTING AND ADJUSTING WORK EQUIPMENT AND HSS OIL PRESSURE
TESTING CONTROL CIRCUIT MAIN PRESSURE
Measuring work equipment lock solenoid valve output pressure
TESTING PARTS WHICH CAUSE HYDRAULIC DRIFT OF ROTOR
MEASURING INTERNAL LEAKAGE OF WORK EQUIPMENT CYLINDER
BLEEDING AIR FROM WORK EQUIPMENT CYLINDER
RELEASING RESIDUAL PRESSURE IN WORK EQUIPMENT CYLINDER
ADJUSTING SAFETY LOCK LEVER
MEASURING FAN MOTOR SPEED
MEASURING FAN PUMP CIRCUIT PRESSURE
BLEEDING AIR FROM FAN PUMP
ADJUSTING ROTOR
TESTING AND ADJUSTING OF OPERATOR’S CAB
SPECIAL FUNCTIONS OF MONITOR PANEL (EMMS)
HANDLING OF HIGH-VOLTAGE CIRCUIT OF ENGINE CONTROLLER
ADJUSTMENT METHOD OF REPLACED CONTROLLER
PREPARATION WORK FOR TROUBLESHOOTING FOR ELECTRIC SYSTEM
Pm CLINIC SERVICE
UNDERCARRIAGE TROUBLESHOTTING REPORT

TROUBLESHOOTING
POINTS TO REMEMBER WHEN TROUBLESHOOTING
SEQUENCE OF EVENTS IN TROUBLESHOOTING
POINTS TO REMEMBER WHEN CARRYING OUT MAINTENANCE
CHECKS BEFORE TROUBLESHOOTING
CLASSIFICATION AND PROCEDURES OF TROUBLESHOOTING
TYPES AND LOCATIONS OF CONNECTORS
CONNECTOR ARRANGEMENT DRAWING
CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
T-BRANCH BOX AND T-BRANCH TABLE
TROUBLESHOOTING WHEN ERROR CODE IS DISPLAYED (ERROR CODE)

Others
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM
CAB ELECTRICAL CIRCUIT DIAGRAM

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