Komatsu Bulldozer D85E-SS-2 service & repair manual

Description Komatsu Bulldozer D85E-SS-2 service & repair manual

Komatsu Bulldozer D85E-SS-2 pdf workshop service repair manual

Serial numbers:
3001 and up
J10001 and up

Technical data, specifications, maintenance, testing, troubleshooting, electrical wiring diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
GENERAL
GENERAL ASSEMBLY DRAWING
SPECIFICATIONS
WEIGHT TABLE
TABLE OF FUEL, COOLANT AND LUBRICANTS

STRUCTURE AND FUNCTION
RADIATOR, OIL COOLER
ENGINE CONTROL
POWER TRAIN SYSTEM
POWER TRAIN SKELETON
POWER TRAIN UNIT
POWER TRAIN HYDRAULIC PIPING DIAGRAM
POWER TRAIN HYDRAULIC CIRCUIT DIAGRAM
POWER TRAIN HYDRAULIC SYSTEM DIAGRAM
DAMPER, UNIVERSAL JOINT
TORQUE CONVERTER AND PTO
TRANSMISSION CONTROL
TRANSMISSION
TRANSMISSION CONTROL VALVE
MAIN RELIEF VALVE
LUBRICATION RELIEF VALVE
STEERING, BRAKE CONTROL
BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
STEERING CONTROL VALVE
REDUCING VALVE
SCAVENGING PUMP STARAINER
POWER TRAIN OIL STRAINER
POWER TRAIN OIL FILTER
FINAL DRIVE
MAIN FRAME
TRACK FRAME
RECOIL SPRING
SUSPENSION
WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM
WORK EQUIPMENT CONTROL
WORK EQUIPMENT HYDRAULIC CIRCUIT DIAGRAM
WORK EQUIPMENT HYDRAULIC SYSTEM DIAGRAM
HYDRAULIC TANK AND FILTER
MAIN CONTROL VALVE
OPERATION OF WORK EQUIPMENT CONTROL CIRCUIT
PISTON VALVE
WORK EQUIPMENT
ELECTRICAL CIRCUIT DIAGRAM
ENGINE CONTROL
MACHINE MONITOR SYSTEM
SENSORS

TESTING AND ADJUSTING
STANDARD VALUE TABLE FOR ENGINE
STANDARD VALUE TABLE FOR CHASSIS
STANDARD VALUE TABLE FOR ELECTRICAL SYSTEM
TOOL LIST FOR TESTING AND ADJUSTING
ADJUSTING VALVE CLEARANCE
MEASURING COMPRESSION PRESSURE
MEASURING BLOWBY
ADJUSTING FUEL INJECTION TIMING
MEASURING EXHAUST COLOR
MEASURING BOOST PRESSURE
MEASURING EXHAUST TEMPERATURE
MEASURING ENGINE OIL PRESSURE
MEASURING ENGINE SPEED
TESTING FAN BELT TENSION
MEASURING SPEED AT TORQUE CONVERTER STALL
ADJUSTING FUEL CONTROL LINKAGE
ADJUSTING STEERING AND DIRECTIONAL LEVER, GEAR SHIFT LEVER, PARKING BRAKE LEVER LINKAGE
ADJUSTING BRAKE PEDAL LINKAGE
ADJUSTING WORK EQUIPMENT CONTROL LINKAGE
MEASURING POWER TRAIN OIL PRESSURE
MEASURING AND ADJUSTING BLADE CONTROL OIL PRESSURE
BLEEDING AIR FROM HYDRAULIC CYLINDER
RELEASING REMAINING PRESSURE FROM HYDRAULIC CIRCUIT
PROCEDURE FOR SIMPLE TEST OF STEERING BRAKE PERFORMANCE
PROCEDURE FOR TESTING SENSORS

TROUBLESHOOTING
POINTS TO REMEMBER WHEN TROUBLESHOOTING
SEQUENCE OF EVENTS IN TROUBLESHOOTING
POINT TO REMEMBER WHEN CARRYING OUT MAINTENANCE
CHECK BEFORE TROUBLESHOOTING
METHOD OF USING TROUBLESHOOTING CHARTS
TYPE OF CONNECTOR AND POSITION OF INSTALLATION
CONNECTOR POSITION DRAWING
CONNECTION TABLE FOR CONNECTOR PIN NUMBERS
ELECTRICAL CIRCUIT DIAGRAM FOR EACH SYSTEM
TROUBLESHOOTING OF ENGINE SYSTEM (S MODE)
TROUBLESHOOTING OF HYDRAULIC MECHANICAL SYSTEM (H MODE)
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
TROUBLESHOOTING OF MACHINE MONITOR SYSTEM (M MODE)

DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
STARTING MOTOR
ALTERNATOR
ENGINE OIL COOLER CORE
FUEL INJECTION PUMP
WATER PUMP
TURBOCHARGER
NOZZLE HOLDER
THERMOSTAT
CYLINDER HEAD
ENGINE FRONT SEAL
ENGINE REAR SEAL
FUEL TANK
RADIATOR
HYDRAULIC OIL COOLER
ENGINE
DAMPER
POWER TRAIN UNIT
TORQUE CONVERTER
PTO
TORQFLOW TRANSMISSION
STEERING CASE
TORQUE CONVERTER VALVE
TRANSMISSION CONTROL VALVE
STEERING CONTROL VALVE
REDUCING VALVE
SCAVENGING PUMP
POWER TRAIN PUMP
FINAL DRIVE
TRACK FRAME
RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
PIVOT SHAFT
EQUALIZER BAR
EQUALIZER BAR SIDE BUSHING
SEGMENT TEETH
WORK EQUIPMENT PUMP
MAIN CONTROL VALVE
SUCTION VALVE
BLADE LIFT CYLINDER
BLADE
SWEEP, CANOPY
DASHBOARD
FLOOR FRAME

MAINTENANCE STANDARD
ENGINE MOUNT
POWER TRAIN UNIT MOUNT
DAMPER, UNIVERSAL JOINT
TORQUE CONVERTER, PTO
TRANSMISSION
TRANSMISSION CONTROL VALVE
MAIN RELIEF VALVE
BEVEL GEAR SHAFT, STEERING CLUTCH, STEERING BRAKE
STEERING CONTROL VALVE
POWER TRAIN, LUBRICATION PUMP
FINAL DRIVE
HULL FRAME
TRACK FRAME, RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
SUSPENSION
HYDRAULIC PUMP
MAIN CONTROL VALVE
WORK EQUIPMENT CYLINDER
WORK EQUIPMENT
CUTTING EDGE, END BIT

OTHERS
1. GENERAL
1-1 SPECIFICATION
1-2 POWER TRAIN SYSTEM
2. STRUCTURE AND FUNCTION
2-1 GENERAL VIEW
2-2 WINCH SECTION
2-3 HYDRAULIC SYSTEM
2-4 CONTROL OF WINCH
2-5 FAIRLEAD
3. TESTING AND ADJUSTING
3-1 STANDARD VALUE TABLE FOR TOWING WINCH
3-2 TOOL LIST FOR TESTING AND ADJUSTING
3-3 ADJUSTING TOWING WINCH CONTROL LEVER
3-4 MEASURING AND ADJUSTING TOWING WINCH OIL PRESSURE
3-5 TABLE OF FAILURE MODES AND CAUSES (HYDRAULIC, MECHANICAL SYSTEMS)
4. DISASSEMBLY AND ASSEMBLY
PRECAUTIONS WHEN CARRYING OUT OPERATION
4-1 SPECIAL TOOL LIST
4-2 TOWING WINCH ASSEMBLY
4-3 TOWING WINCH PUMP ASSEMBLY
4-4 TOWING WINCH CONTROL VALVE ASSEMBLY
4-5 TOWING WINCH ASSEMBLY
4-6 ASSEMBLING INFORMATION
5. MAINTENANCE STANDARD
5-1 CLUTCH
5-2 BRAKE
5-3 VALVE
5-4 TOWING WINCH PUMP

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