Komatsu Mobile Crusher BR580JG-1 service & repair manual

Description Komatsu Mobile Crusher BR580JG-1 service & repair manual

Komatsu Mobile Crusher BR580JG-1 pdf workshop service repair manual + operation & maintenance manual

Serial number 1001 and up

Specifications, testing, troubleshooting, maintenance, technical documentation, electrical diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Specification dimension drawings
Specifications
Weight table
Table of fuel, coolant and lubricants

Structure, function and maintenance standard
Engine and cooling system
Engine mount, damper
Radiator, oil cooler and aftercooler
Power train
Drive system for components
Final drive
Sprocket
Undercarriage and frame
Track frame and recoil spring
Idler
Guide plate
Track roller
Track shoe
Hydraulic piping drawing
Hydraulic tank and hydraulic oil filter
Hydraulic pump
Control valve
Self pressure reducing valve
CLSS
Functions and operation by valve
Crusher motor
Grizzly feeder motor
Conveyor motor
Travel motor
Valve control
Solenoid valve
8-spool EPC valve
Solenoid valve for travel
PPC shuttle valve (if equipped)
Electromagnetic selector valve
Hydraulic cylinder
Work equipment
Grizzly feeder semiautomatic system
Abnormal load stop system
Primary belt conveyor
Grizzly feeder
Crusher
Crusher tooth tip adjustment system
Vibrator
Electrical system
Engine control
Work equipment and pump controller
Electronic control system
Machine monitor system
Sensor
KOMTRAX system

Standard value table
Standard value table for engine
Standard value table for chassis

Testing and adjusting
Tools for testing, adjusting and troubleshooting
Measuring engine speed
Measuring intake air pressure (boost pressure)
Measuring exhaust temperature
Checking exhaust gas color
Adjusting valve clearance
Measuring compression pressure
Measuring blow-by pressure
Measuring engine oil pressure
Testing EGR valve and bypass valve drive oil pressure
Handling fuel system parts
Releasing residual pressure from fuel system
Measuring fuel pressure
Handling during cylinder cut-out operation
Handling during no injection cranking operation
Measuring fuel return rate and leakage
Special functions of machine monitor
Check and adjustment of jaw crusher
Check and adjustment of outlet clearance
Testing and adjusting tension of crusher drive V-belt
Check and adjustment of primary conveyor
Inspection and maintenance of magnetic separator
Check and adjustment of muck discharge conveyor
List of companies which handles radio controllers
Handling voltage circuit of engine controller
Procedure for turning on KOMTRAX terminal
KOMTRAX terminal lamp indications
Preparation work for troubleshooting for electrical system
Procedure for testing diodes

Troubleshooting
Failure code table
Fuse locations
Points to remember when troubleshooting
Sequence of events in troubleshooting
Checks before troubleshooting
Classification and procedures of troubleshooting
Contents of troubleshooting table
Connection table for connector pin numbers
T- branch box and T- branch adapter table

Disassembly and assembly
Coating materials list
Special tool list
Sketches of special tools
Removal and installation of final drive assembly
Disassembly and assembly of final drive assembly
Work equipment
Electrical system

Diagrams and drawings
Hydraulic diagrams and drawings
Electrical diagrams and drawings

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