Komatsu Mobile Crusher BR300J-1 BR310JG-1 service & repair manual

Description Komatsu Mobile Crusher BR300J-1 BR310JG-1 service & repair manual

Komatsu Mobile Crusher BR300J-1, BR310JG-1 pdf workshop service repair manual + operation & maintenance manual

Serial numbers:
BR300J-1 1001 and up
BR310JG-1 1002 and up

Specifications, testing, troubleshooting, maintenance, technical documentation, electrical wiring diagrams, hydraulic schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
GENERAL
GENERAL ASSEMBLY DRAWING
SPECIFICATIONS
WEIGHT TABLE
LIST OF LUBRICANT AND WATER

STRUCTURE AND FUNCTION
POWER TRAIN
TRACK FRAME AND RECOIL SPRING
FINAL DRIVE
HYDRAULIC TANK
OLSS
HYDRAULIC PUMP
CONTROL VALVE
CRUSHER MOTOR
TRAVEL MOTOR
PPC VALVE
ACCUMULATOR
SOLENOID VALVE (FOR CRUSHER, BELT CONVEYOR, TRAVEL)
TANDEM PUMP (FOR BELT CONVERYOR, PLATE FEEDER)
HYDRAULIC 3-TANDEM PUMP
PLATE FEEDER MOTOR
FIRST BELT CONVEYOR MOTOR
SOLENOID VALVE (FOR PLATE FEEDER)
RELIEF VALVE (FOR PLATE FEEDER)
SOLENOID VALVE
RELIEF VALVE (FOR GRIZZLY FEEDER, PRIMARY BELT CONVEYOR)
FLOW CONTROL VALVE
CRUSHER
PLATE FEEDER
GRIZZLY FEEDER
FIRST BELT CONVEYOR
PLATE FEEDER HYDRAULIC CIRCUIT
FIRST BELT CONVEYOR HYDRAULIC CIRCUIT
CRUSHER DRIVE HYDRAULIC CIRCUIT DIAGRAM
OPTION HYDRAULIC CIRCUIT DIAGRAM
MONITOR SYSTEM
PLATE FEEDER RETURN SYSTEM
FEEDER AUTOMATIC REVERSE SYSTEM
AUTOMATIC STOP SYSTEM FOR FIRST BELT CONVEYOR OVERLOAD
WORK EQUIPMENT SELF HOLD CIRCUIT

TESTING AND ADJUSTING
TABLE OF JUDGEMENT STANDARD VALUE
TOOLS FOR TESTING, ADJUSTING, AND TROUBLESHOOTING
ADJUSTING VALVE CLEARANCE
MEASURING COMPRESSION PRESSURE
TESTING AND ADJUSTING FUEL INJECTION TIMING
ADJUSTING FUEL CONTROL LEVER
TESTING AND ADJUSTING HYDRAULIC PRESSURE IN CRUSHER, PLATE FEEDER (BR300J-1), GRIZZLY FEEDER (BR310JG-1), BELT CONVEYOR, TRAVEL CIRCUIT
TESTING AND ADJUSTING CHARGING PUMP PRESSURE
TESTING ADN ADJUSTING MAIN PUMP CONTROL PRESSURE
MEASURING STROKE OF SERVO PISTON
TESTING AND ADJUSTING TRAVEL DEVIATION
MEASURING OUTPUT PRESSURE OF PPC VALVE
TESTING AND ADJUSTING CRUSHER
TESTING AND ADJUSTING TANDEM PUMP BELT
AIR BLEEDING
RELEASING REMAINING PRESSURE IN HYDRAULIC CIRCUIT
TROUBLESHOOTING
POINTS TO REMEMBER WHEN TROUBLESHOOTING
SEQUENCE OF EVENTS IN TROUBLESHOOTING
PRECAUTIONS WHEN CARRYING OUT MAINTENANCE
CHECKS BEFORE TROUBLESHOOTING
CONNECTOR TYPES AND MOUNTING LOCATIONS
TYPE OF CONNECTOR AND POSITION OF INSTALLATION
CONNECTION TABLE FOR CONNECTOR
METHOD OF PROCEEDING WITH TROUBLESHOOTING
METHOD OF USING JUDGEMENT TABLE
METHOD OF USING TROUBLESHOOTING CHARTS
JUDGEMENT TABLE FOR ELECTRICAL SYSTEM OR HYDRAULIC, MECHANICAL SYSTEM
TROUBLESHOOTING OF ELECTRICAL SYSTEM (E MODE)
TROUBLESHOOTING OF HYDRAULIC AND MECHANICAL SYSTEM (H MODE)
TROUBLESHOOTING OF MONITOR SYSTEM (M MODE)

DISASSEMBLY AND ASSEMBLY
METHOD OF USING MANUAL
PRECAUTIONS WHEN CARRYING OUT OPERATION
SPECIAL TOOL LIST
STARTING MOTOR
ALTERNATOR
ENGINE OIL COOLER
FUEL INJECTION PUMP
WATER PUMP
NOZZLE HOLDER
TURBOCHARGER
THERMOSTAT
ENGINE FRONT SEAL
ENGINE REAR SEAL
CYLINDER HEAD
REDIATOR, HYDRAULIC COOLER AND AFTER-COOLER
ENGINE, HYDRAULIC PUMP
DAMPER
TRAVEL MOTOR
TRAVEL MOTOR, FINAL DRIVE
FINAL DRIVE
TRAVEL MOTOR
SPROCKET
IDLER, RECOIL SPRING
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
CHARGING PUMP
HYDRAULIC PUMP
MAIN PUMP INPUT SHAFT OIL SEAL
CONTROL VALVE
MAIN RELIEF VALVE
TRAVEL PPC VALVE
TVC VALVE
CO NC VALVE
SERVO VALVE
PPC SHUTTLE VALVE
CHEEK PLATE
DRIVEN GEAR
TOGGLE PLATE
TOGGLE SHEET
FLYWHEEL AND V SHEAVE
SWING JAW
THRUST RETAINER
DRIVE GEAR
PLATE FEEDER MOTOR (BR300J-1)

MAINTENANCE STANDARD
FINAL DRIVE
TRACK FRAME AND RECOIL SPRING
IDLER
TRACK ROLLER
CARRIER ROLLER
TRACK SHOE
HYDRAULIC PUMP
CHARGING PUMP AND RELIEF VALVE
CONTROL VALVE
TRAVEL SHUTTLE VALVE
CRUSHER MOTOR
PLATE FEEDER MOTOR
TRAVEL MOTOR
PPC VALVE
TANDEM PUMP
CRUSHER
PLATE FEEDER

OTHERS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL CIRCUIT DIAGRAM

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