Komatsu Engine 95E-5 series service manual

Description Komatsu Engine 95E-5 series service manual

Komatsu Engine SAA4D95LE-5 series pdf workshop service & repair manual

Technical data, specifications, maintenance, adjusting, troubleshooting, testing, schematics, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Index and foreword
Foreword and general information

Specification
Specification and technical data
General information
Specifications
General view
Weight table
Engine performance curves

Structure, function and maintenance standard
General structure
Air intake and exhaust unit
Air cleaner
Turbocharger
Muffler
Cylinder head
Cylinder block
Cylinder
Main moving parts
Crankshaft
Camshaft
Piston, piston ring and piston pin
Connecting rod
Flywheel and flywheel housing
Timing gear
Valve system
Valve, valve guide
Rocker arm shaft, push rod and tappet
Lubrication system diagram
Oil pump
Regulator valve
Oil filter
Fuel system diagram
Supply pump
Fuel injection nozzle
Fuel filter
Common rail
Various sensor
Cooling system diagram
Water pump
Cooling fan drive and thermostat
Starting and charging system electrical circuit diagram
Alternator
Starting motor
Starting aid
Engine controller

Standard service value table
Standard service value table for testing, adjusting, and troubleshooting
Running-in standard and performance test standard

Testing and adjusting
Testing and adjusting tools list
Sketches of special tools
Measuring intake air pressure
Testing exhaust temperature
Adjusting valve clearance
Testing compression pressure
Testing blow-by pressure
Testing oil pressure
Handling fuel system parts
Releasing residual pressure in fuel system
Testing fuel pressure
Reduced cylinder mode operation
No-injection cranking
Testing leakage from pressure limiter and return rate from injector
Bleeding air from fuel circuit
Testing fuel system for leakage
Testing and adjusting alternator belt tension
Handling controller voltage circuit

Troubleshooting
General information on troubleshooting
Troubleshooting of electrical system (E-mode)
Troubleshooting of mechanical system (S-mode)

Disassembly and assembly
General information on disassembly and assembly
Disassembly and assembly
General disassembly of engine
General assembly of engine
Disassembly and assembly procedure for fuel supply pump unit
Disassembly and assembly procedure for oil seal units

Repair and replacement of parts
Information related to repair and replacement
Parts related to cylinder head
Part names related to cylinder head
Testing and inspection of cylinder head
Pressure test of cylinder head
Replacement of valve guide
Replacement of valve seat insert
Repair of cylinder head mounting face by grinding
Repair of valve by grinding
Parts related to cylinder block
Part names related to cylinder block
Testing and inspection of cylinder block
Part names related to crankshaft
Testing and inspection of crankshaft
Part names related to connecting rod
Testing and inspection of connecting rod
Replacement of flywheel ring gear
Replacement of crankshaft gear
Replacement of camshaft gear
Replacement of connecting rod small end bushing
Replacement of cam bushing
Cylinder liner (Special part for repair)
Rework drawing for counter bore
Repair of crankshaft by grinding