Komatsu Engine 114E-3 series workshop service manual

Description Komatsu Engine 114E-3 series workshop service manual

Komatsu Engine SAA6D114E-3 series pdf workshop service & repair manual

Technical data, specifications, testing, troubleshooting, maintenance, schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Index and foreword
Foreword and general information

Specification
Specification and technical data
General
General view
Dimensions table
Engine performance curves

Structure, function and maintenance standard
Intake, exhaust system
Lubricating oil system
Cooling system
Fuel system (common rail)
Maintenance standard

Standard service value table
Standard value table for testing, adjusting and troubleshooting
Run-in standard and performance test criteria

Testing and adjusting
Testing and adjusting tools list
Sketches of special tools
Testing air boost pressure
Adjusting valve clearance
Testing compression pressure
Testing blow-by pressure
Testing oil pressure
Handling fuel system parts
Releasing residual pressure in fuel system
Testing fuel pressure
Reduced cylinder mode operation
No-injection cranking
Testing leakage from pressure limiter and return rate from injector
Bleeding air from fuel circuit
Testing fuel system for leakage
Handling controller high-voltage circuit
Replacing alternator belt

Troubleshooting
General Information on troubleshooting
Troubleshooting of electrical system (E-mode)
Troubleshooting of mechanical system (S-mode)

Disassembly and assembly
General information on disassembly and assembly
How to read this manual
Coating materials list
Special tool list
General disassembly of engine
General assembly of engine

Repair and Replacement of parts
Information related repair and replacement
Parts related to cylinder head
Dimensions of cylinder heads
Checking of valves
Pressure test
Vacuum test of valve seat insert
Cleaning and checking of cylinder head bolts
Parts related to cylinder block
Replacement of camshaft bushings
Cleaning and checking of cylinder liners before reuse
Cleaning and checking of pistons before reuse
Cleaning and checking of crankshafts before reuse
Replacement of crankshaft gears
Cleaning and checking of main bearings before reuse
Cleaning and checking of main bearing metal caps and mounting bolts before reuse
Cleaning and checking of connecting rods before reuse
Checking of connecting rods for bending and twisting
Replacement of connecting rod bushings