Komatsu Engine 107E-1 series workshop service manual

Description Komatsu Engine 107E-1 series workshop service manual

Komatsu Engine SAA6D107E-1, SAA4D107E-1 series pdf workshop service & repair manual

Technical data, specifications, testing, troubleshooting, maintenance, schematics, adjusting, assembly, disassembly, removal, installation instructions and other information

MANUAL CONTENT:
Index and foreword
Foreword and general information

Specification
Specification and technical data
General
General view
Dimensions table
Engine performance curves

Structure, function and maintenance standard
Intake system
Exhaust system
Lubricating oil system
Cooling system
Fuel system
Fuel supply pump
CRI system
Turbocharger
Cylinder head
Cylinder block
Crankshaft
Piston, piston ring and piston pin
Connecting rod
Vibration damper
Timing gear
Camshaft
Valve and valve guide
Rocker arm, shaft and tappet
Flywheel and flywheel housing
Oil pump
Water pump drive and fan drive
Water pump
Thermostat
Alternator
Starting motor
Sensor
Engine controller
Control system

Standard service value table
Standard value table for testing, adjusting and troubleshooting
Running-in standard and performance test criteria

Testing and adjusting
Testing and adjusting tools list
Sketches of special tools
Testing boost pressure
Adjustment of valve clearance
Testing compression pressure
Testing blowby pressure
Testing engine oil pressure
Handling fuel system parts
Releasing remaining pressure in fuel system
Testing fuel pressure
Reduced cylinder mode operation
No-injection cranking
Testing fuel delivery, return and leak amount
Bleeding air from fuel circuit
Testing fuel system for leakage
Handling controller high-voltage circuit
Replacing the fan belt

Troubleshooting
General information on troubleshooting
Troubleshooting of electrical system (E-mode)
Troubleshooting of mechanical system (S-mode)

Disassembly and assembly
General information on disassembly and assembly
How to read this manual
Coating materials list
Special tools list
General disassembly of engine
General assembly of engine

Repair and Replacement of parts
Infomation related repair and replacement
Special tool table
Parts related to cylinder head
Repair of cylinder head
Check of valve guide
Replacement of valve seat insert
Vacuum test of valve seat insert
Grinding of valve
Parts related to cylinder block
Repair of cylinder block
Repair of crankshaft
Replacement of connecting rod bushing