Kawasaki Wheel Loader 80Z5 parts + service manual

Description Kawasaki Wheel Loader 80Z5 parts + service manual

11.2012 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit

Kawasaki WHEEL LOADER 80Z5 PDF PARTS MANUAL + WORKSHOP SERVICE & REPAIR MANUAL

MANUAL CONTENT:

PARTS CATALOG ENGINE (CUMMINS 6CTAA 8.3)

PARTS CATALOG (EQUIPMENT)

SERVICE MANUAL

OUTLINE

Layout of Main Components

Inspection and Maintenance Table

Recommended Lubricants

Coolant

Lubrication Chart

Weight of Main Components

Bolt Tightening Torque

Hose Band Tightening Torque

Liquid Gasket and Screw Lock Agent

Cautions Regarding Welding Repair Service

MEASUREMENT FOR PERFORMANCE CHECK

Cautions on Safety

Standard Measurement Values for Performance Check

CHASSIS GROUP

Function & Structure

Front Chassis

Rear Chassis

Center Pin

Check & Adjustment

Clearance Adjustment for Pin Section

POWER GROUP

Function & Structure

Power Line

Engine / Transmission

Radiator

Propeller Shaft

Axle Assembly

Rear Axle Support

Differential Gear

TORQUE CONVERTER AND TRANSMISSION GROUP

Function & Structure

Torque Converter and Transmission

Torque Converter

Torque Converter Gear Pump

Transmission

Clutch Pack

Power Flow Path in the Transmission

Hydraulic System Diagram

Hydraulic Circuit Diagram

Oil Flow

Control Valve

Clutch Solenoid Valve

HYDRAULIC GROUP

Function & Structure

Flushing Hydraulic Lines

Cautions on Hydraulic Parts Replacement

Hydraulic Circuit Symbols

Loading/Steering Hydraulic

Layout of Hydraulic Units

Hydraulic Oil Tank

Hydraulic Pump

Hydraulic Cylinder

Loading System

Outline

Reducing Valve (for Pilot Pressure)

Pilot Valve

Multiple Control Valve (KML28/2T102)

Adapter (Orifice)

Vibration Damper (OPT)

Vibration Damper (D/D) Valve Assembly

Steering System

Outline

Orbitrol

Steering Valve (KVS25-A4.0/20)

Stop Valve

Reducing Valve (Direct Acting Type) for Orbitrol

Line Filter

Fan Motor Line

Fan Motor (GM20W-1T11T8-B70A61L)

Thermo Sensing Valve

Relief Valve Assembly (for Fan Motor)

Emergency Steering (OPT)

BRAKE GROUP

Function & Structure

Brake Circuit

Layout of Brake Units

Unloader Valve

Valve Assembly

Accumulator

Brake Valve

Service Brake

Parking Brake

Check Valve

Pressure Switch (for Stop Lamp)

Check & Adjustment

Brake Line Oil Pressure

Service Brake

Parking Brake

ELECTRICAL GROUP

How to Use Electrical Wiring Diagram

Cable Color Codes

Electrical Circuit Symbols

Electrical Wiring Diagram

Electrical Connection Diagram

Electrical Equipment Layout

Electrical Circuit Protective Device

Engine Start Circuit

Power Generating/Charging Circuit

Transmission Control Circuit and Monitor Circuit

Instrument Panel and Switch

Electrical Detent Circuit

Diode

Diagnostic System

Inspection/Adjustment

Cautions Regarding Electric Circuit Check

Flowchart for Troubleshooting of Electrical

Transmission Control System

Judgment of Transmission Controller Abnormal Operation

Circuit Check

Checking shift lever input circuit

Checking inching (Declutch) input circuit

Checking QUAD switch input circuit

Checking machine speed sensor input circuit

Checking clutch solenoid valve output circuit

Checking trimmer plug solenoid valve

Checking neutral relay circuit

Checking parking brake circuit

Checking gauge circuit