Kawasaki Wheel Loader 80Z5-2 parts + service manual
  • Kawasaki Wheel Loader 80Z5-2 parts + service manual
  • Kawasaki Wheel Loader 80Z5-2 parts + service manual
  • Kawasaki Wheel Loader 80Z5-2 parts + service manual
  • Kawasaki Wheel Loader 80Z5-2 parts + service manual

Kawasaki Wheel Loader 80Z5-2 parts + service manual

Brand: Kawasaki
Product Code: Kawasaki
Availability: In Stock

05.2012 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit



General Information
Safety precautions
Layout of main components
Inspection and maintenance table
Recommended lubricants
Weight of main components
Bolt tightening torque
Hose band tightening torque
Liquid gasket and screw lock agent
Cautions regarding welding repair service

Measurement for Performance Check
Cautions on Safety
Standard Measurement Values for Performance Check

Function & Structure Chassis Group
Front Chassis
Loading linkage
Loading linkage pin
Rear Chassis
Fuel tank
Floor board mount
Center Pin
Upper center pin
Lower center pin
Dust seal

Check & Adjustment Chassis Group
Linkage Pin
Center Pin
Adjusting shim
Installing bearing cover
Installing bearing outer ring

Function & Structure Power Group
Power Line
Engine / Transmission
Engine / transmission mount
Radiator mount
Radiator mount
Propeller Shaft
Second propeller shaft assembly
Third propeller shaft assembly
Axle Assembly
Axle Support
Differential Gear
Torque proportioning type
Operation of T.P.D
Limited Slip Differential (option)
LSD structure
LSD function
LSD operation

Check & Adjustment Power Group
Measuring engine speed
Measuring engine oil pressure
Propeller Shaft
Propeller shaft phase
Second propeller shaft alignment
Tightening torque
Axle nut tightening procedure
Differential gear adjustment procedure

Function & Structure Torque Converter and Transmission Group
Torque Converter
Torque converter structure
Power flow path
Torque multiplication
Torque Converter Gear Pump
Gear pump specifications
Clutch combination
Shift lever position
Downshift button operation
Gear train and number of teeth
Clutch specifications
Clutch Pack
Forward and 3rd speed clutches
Reverse and 2nd speed clutches
1st speed clutch
4th speed clutch
Power Flow Path in the Transmission
Hydraulic System Diagram
Hydraulic Circuit Diagram
Oil Flow
Oil flow in the torque converter line
Oil flow to the clutch
T/C and T/M Oil Circulation
Control Valve
System diagram
Modulation Mechanism
Clutch control oil pressure curve
Traveling at forward 1st speed
Changing from forward 1st speed to reverse 1st speed
Trimmer engagement
Clutch engagement starting
Clutch Solenoid Valve
For forward/reverse and speed clutches
For trimmer

Check & Adjustment Torque Converter and Transmission Group
Clutch Oil Pressure
Measuring clutch oil pressure

Function & Structure Hydraulic Group
Flushing Hydraulic Circuit
Purpose of flushing
Cautions on Hydraulic Parts Replacement
Hydraulic Circuit Symbols
Hydraulic lines
Pumps & motors
Operation methods
Pressure control valve
Flow control valve
Directional control valve
Check valve
Miscellaneous hydraulic symbols
Hydraulic System Operation
Hydraulic system operation outline
Layout of Hydraulic Units
Hydraulic Tank
Hydraulic tank specifications
Hydraulic oil level check
Hydraulic Tank
Hydraulic Pump
Hydraulic pump specifications
Hydraulic pump principle
Hydraulic pump wear plate
Hydraulic pump bushing lubrication
Hydraulic Cylinder
Boom cylinder
Bucket cylinder
Steering cylinder
Hydraulic cylinder specifications
Loading System
Reducing Valve (for Pilot Pressure)
Pilot valve operation (modulated position)
Pre-detent and detent magnet solenoid
Pilot Valve
Multiple Control Valve (KML28/2T102)
Multiple control valve specifications
Multiple control valve main relief valve
Multiple control valve overload relief valve (with make-up function)
Multiple control valve make-up valve
Multiple control valve bucket spool
Multiple control valve boom spool
Adapter (Orifice)
Ride Control (OPT)
Ride control hydraulic circuit
Ride control function
Ride control operation
Ride control valve assembly
Solenoid valve
Accumulator (for ride control)
Steering System
Orbitrol® structure
Orbitrol® specification
Orbitrol® operation
Orbitrol® feed-back mechanism operation
Steering speed and flow rate control
Hydraulic pump oil amount and steering force
Orbit rotor operation principle
Steering Valve (KVS25-A3.0/20)
Steering valve operation
Steering plunger variable throttle
Steering valve flow control plunger
Steering valve main relief valve
Steering valve overload relief valve
Steering pilot circuit and its operation
Stop Valve
Stop valve function
Stop valve operation
Reducing Valve (for Orbitrol®)
Steering Line Filter
K-Lever (OPT)
Hydraulic circuit
Hydraulic line diagram
Hydraulic line
Solenoid valve assembly
Efficient Loading System
Efficient loading system outline
Mounting of the ELS valve
Mounting of the variable kickout sensor
Efficient loading system operation
Fan Motor System
Mounting of fan motor
Fan Motor
Hydraulic circuit (fan motor normal rotation)
Reversing Fan Motor Line (OPT)
Reversing fan motor function
Hydraulic circuit (Reverse rotation)
Secondary Steering
Secondary steering operation
Secondary steering motor and pump

Check & Adjustment Hydraulic Group
Loading/Steering Circuit Relief Valve/Ride Control Circuit Reducing Valve (OPT)
Loading circuit relief valve setting pressures
Ride control circuit reducing valve setting pressures (OPT)
Steering circuit relief valve setting pressures
Hydraulic Cylinder
Cylinder natural drift
Stop Valve
Stop valve adjustment procedure

Function & Structure Brake Group
Brake System Outline
Service brake
Parking brake
Adjustment of axle internal pressure
Brake Units Layout
Unloader Valve
Unloader valve operation
Valve Unit
In-Line Filter
Brake Valve
Brake valve performance chart
Brake valve outline
Service Brake
Service brake operation
Service brake friction plate
Service brake steel plate
Brake circuit air bleeding procedure
Parking Brake
Parking brake operation
Parking brake solenoid valve
Parking Brake Manual Release
Parking Brake Spring Chamber
Brake Circuit Check Valve
Pressure Sensor (for stop lamp and declutch)
Pressure sensor (for declutch)
Pressure sensor (for stop lamp)

Check & Adjustment Brake Group
Brake Circuit Oil Pressure
Unloader valve setting pressure
Brake valve oil pressure
Service Brake
Service brake performance check
Service brake friction plate wear measurement
Cautions on installing brake discs
Parking brake performance check
Parking brake clearance adjustment

Function & Structure Electrical Group
How to Use Electrical Wiring Diagram
Electrical Cable Color Codes
Electrical Circuit Symbols
Sensor Mount
Fuse box
Fusible link
Engine Start Circuit
Engine start circuit diagram
Neutral starter
Starter switch
Battery relay
Alternator R terminal wire
Diode unit
Neutral relay
Magnetic switch
Voltage relay
Power Generating/Charging Circuit
ECM (Engine Controller)
Function of ECM
Connection diagram
Monitor lamp test
Failure diagnosis
Quantum fault code information
Accelerator pedal
Transmission Control Circuit and Monitor Circuit
Machine control unit (MCU)
Machine control unit (MCU) connection diagram
Machine control unit (MCU) function
Adjustable declutch preset switch
Monitoring system
Instrument Panel and Switch
Instrument panel
Instrument panel rear surface
Gauge circuit
Fuel level sensor
MODM function
Monitor Changeover
Information Monitor
Replacement Monitor
Fault Log Monitor
Input/Output Monitor
Parameter Setting Monitor
Specification Setting Monitor
Electrical Detent Circuit
Bucket leveler
Detent solenoid
Lift kickout & lower kickout
Sensor assy
Detent solenoid
Preset height adjustment
Diode check method
Caution for diode check method
Surge voltage and surge suppression diodes

Function & Structure Operator Station Group
Wiper mount
Wiper motor
Operator Seat
Steering and Transmission Shift Lever
Tilt case
Column shaft
Shift lever
Air Conditioner
Denso air conditioner components
Denso air conditioner structure
Function of cooling mechanism
Cooling circuit
Electrical circuit
Air conditioner functions of components
Charge of refrigerant
Air conditioner troubleshooting

Check & Adjustment Operator Station Group
Air Conditioner
Adjustment of lubricating oil quantity when components of air conditioner are replaced
Adjustment of air gap (between hub and rotor) in compressor magnetic clutch
Compressor V-belt adjustment
Parts to be replaced periodically

Drawing & Diagrams
Axle Assembly
Torque Converter and Transmission
Hydraulic & Brake Circuit
Brake Circuit
Electrical Wiring Diagram
Way of looking at connectors
Electrical wiring diagram abbreviation chart
Electrical Wiring Diagram (CAB)
Electrical Connection Diagram
Electrical Wiring Diagram (Cabin Air Conditioner)
Electrical Circuit Diagram (Cabin Air Conditioner)
Equipment Operation Table (Cabin Air Conditioner)
Electrical Equipment Layout
Electrical Equipment Layout (K-Lever)
Outline of MODM (Machine Operation Diagnostic Module) Operation
MODM: Input/Output Monitor - Input/Output Signal Correspondence Table

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