Kawasaki Wheel Loader 70Z5-2 70TM5-2 parts + service manual

Description Kawasaki Wheel Loader 70Z5-2 70TM5-2 parts + service manual

08.2011 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit

Kawasaki WHEEL LOADER 70Z5-2, 70TM5-2 PDF PARTS MANUAL + WORKSHOP SERVICE & REPAIR MANUAL

MANUAL CONTENT:

PARTS CATALOG ENGINE (CUMMINS QSB5.9)

PARTS CATALOG (EQUIPMENT)

SERVICE MANUAL

General Information

Symbols

Weight of Main Components

Bolt Tightening Torque

Hose Band Tightening Torque

Liquid Gasket and Screw Lock Agent

Cautions regarding parts removal

Cautions regarding reassembly

Screw lock agent application procedure

How to wind a seal tape

Cautions Regarding Welding Repair Service

Cautions Regarding Handling of Bearing

Bearing installation cautions

Interference fits for a bearing

Bearing removal cautions

Applying and Storing Articulation Stopper

Applying articulation stopper

Storing articulation stopper

Disassembly & Reassembly Chassis Group

Deck

Deck removing and installing

Fuel Tank

Fuel tank removing and installing

Hydraulic Tank

Hydraulic tank removing and installing

Engine Room

Engine room removing and installing

Cab removing and installing

Floor Board

Floor board removing and installing

Boom

Boom removing and installing

Center Pin

Upper center pin

Lower center pin

Center pin removing and installing

Service Standard Chassis Group

Linkage

Linkage Pin Standard Clearance Values

Liner clearance adjustment

Center Pin

Center pin shim adjustment

Grease nipple installing

Lower center pin bearing outer ring installing

Attachment Leveler

Attachment leveler

Disassembly & Reassembly Power Group

Power Line

Power line tightening torque

Radiator

Radiator tightening torque

Radiator removing and installing

Fan

Fan removing and installing

Engine

Engine removing and installing

Propeller Shaft

Propeller shaft removing and installing

Air Cleaner

Air cleaner removing and installing

Muffler

Muffler removing and installing

Front Axle Assembly

Front axle assembly tightening torque

Front axle assembly removing and installing

Front axle disassembling and assembling

Front axle assembly cautions

Internal Gear Hub

Internal gear hub disassembling and assembling

Internal gear hub assembly cautions

Spider Assembly

Spider assy disassembling and assembling

Special Tool

Special tool for axle

Rear Axle Assembly

Rear axle assembly tightening torque

Rear axle assembly removing and installing

Axle Support

Axle support tightening torque

Axle support disassembling and assembling

Axle support assembly cautions

Differential Assembly

Differential assembly removing and installing

Differential assembly disassembling and assembling

Service Standard Power Group

Propeller Shaft Service Standard

Axle and Differential Service Standard

Axle group

Differential

Disassembly & Reassembly Torque Converter and Transmission Group

Torque Converter and Transmission Assembly

Torque converter and transmission assembly tightening torque

Torque converter and transmission assembly removing and installing

Transmission assembly installation cautions

Torque Converter Assembly

Torque converter assembly bolt tightening torque

Torque converter assembly disassembling and assembling

Transmission Assembly

Transmission assembly bolt tightening torque

Transmission assembly disassembling and assembling

Transmission Forward/Reverse Clutch Pack

Forward/reverse clutch pack disassembling and assembling

Transmission 1st/3rd Speed Clutch Pack

Transmission 1st/3rd speed clutch pack disassembling and assembling

Transmission 2nd Speed Clutch Pack

Transmission 2nd speed clutch pack disassembling and assembling

Transmission 4th Speed Clutch Pack

Transmission 4th speed clutch pack disassembling and assembling

Control Valve Assembly

Control valve tightening torque

Control valve removing and installing

Control valve disassembling and assembling

Service Standard Torque Converter and Transmission Group

Transmission Assembly

Control Valve

Gear Pump

Gear pump specifications

Clutch Plate Thickness/Piston Stroke

Clutch plate

Piston stroke

Clutch Oil Pressure

Clutch oil pressure standard value

Disassembly & Reassembly Hydraulic Group

Hydraulic Parts Removal and Installation Warning

Hydraulic Parts Disassembly and Assembly Cautions

Hydraulic parts disassembly cautions

Hydraulic parts assembly cautions

Hydraulic Pump Assembly

Hydraulic pump assembly removing and installing

Hydraulic pump assembly disassembling and assembling

Hydraulic Cylinder

Boom cylinder removing and installing

Bucket cylinder removing and installing

Steering cylinder removing and installing

Hydraulic cylinder disassembling and assembling

Pilot Valve

Pilot valve removing and installing

Pilot valve disassembling and assembling

Multiple Control Valve

Multiple control valve removing and installing

Multiple control valve disassembling and assembling

Orbitrol®

Orbitrol® removing and installing

Orbitrol® disassembling and assembling

Priority Valve

Priority valve removing and installing

Priority valve disassembling and assembling

Fan Motor

Fan motor removing and installing

Service Standard Hydraulic Group

Hydraulic Cylinder

Pilot Valve

Disassembly & Reassembly Brake Group

Unloader Valve

Unloader valve removing and installing

Unloader valve disassembling and assembling

Manifold Valve Assembly

Valve assembly removing and installing

Valve assembly disassembling and assembling

Accumulator

Accumulator removing and installing

Accumulator disassembling and assembling

Nitrogen gas charging

Brake Valve

Brake valve removing and installing

Brake valve disassembling and assembling

Service Brake

Service brake disassembling and assembling

Parking Brake Actuator

Parking brake actuator removing and installing

Parking brake actuator adjusting

Parking brake actuator disassembling and assembling

Parking Brake

Parking brake removing and installing / disassembling and assembling

Service Standard Brake Group

Brake Valve

Service Brake

Parking Brake

Disassembly & Reassembly Operator Station Group

Air Conditioner (S/N 4001~4100)

Air conditioner removing and installing

Air conditioner disassembling and assembling

Compressor V-belt

Air Conditioner (S/N 4101~)

Air conditioner removing and installing

Air conditioner disassembling and assembling

Service Standard Operator Station Group

Air Conditioner

Air conditioner periodical inspection/servicing

Air conditioner tightening torque

General Information

Symbols

Weight of Main Components

Bolt Tightening Torque

Hose Band Tightening

Liquid Gasket and Screw Lock Agent

Cautions Regarding Welding Repair Service

Cautions Regarding Handling

Applying and Storing Articulation Stopper