Kawasaki Wheel Loader 65TM5-2 parts + service manual

Description Kawasaki Wheel Loader 65TM5-2 parts + service manual

08.2012 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit

Kawasaki WHEEL LOADER 65TM5-2 PDF PARTS MANUAL + WORKSHOP SERVICE & REPAIR MANUAL

MANUAL CONTENT:

PARTS CATALOG ENGINE (ISUZU 4HK1X)

PARTS CATALOG (EQUIPMENT)

SERVICE MANUAL

General Information

Safety precautions

Symbols

Outline

Layout of main components

Inspection and maintenance table

Recommended Lubricants

Coolant

Lubrication chart

Weight of main components

Bolt tightening torque

Hose band tightening torque

Liquid gasket and screw lock agent

Cautions regarding welding repair service

Measurement for Performance Check

Cautions on Safety

Standard Measurement Values for Performance Check

Function & Structure Chassis Group

Front Chassis

Loading linkage

Loading linkage pin

Rear Chassis

Fuel tank

Floor board mount

Center Pin

Upper center pin

Lower center pin

Dust seal

Check & Adjustment Chassis Group

Linkage Pin

Liner

Center Pin

Adjusting shim

Function & Structure Power Group

Power Line

Engine / Transmission

Engine / transmission mount

Radiator

Radiator mount

Propeller Shaft

Second propeller shaft assembly

Third propeller shaft assembly

Axle Assembly

Axle Support

Differential Gear

Function of T.P.D

Operation of T.P.D

Check & Adjustment Power Group

Engine

Measuring engine speed

Measuring engine oil pressure

Propeller Shaft

Propeller shaft phase

Second propeller shaft alignment

Tightening torque

Function & Structure Torque Converter and Transmission Group

Torque Converter

Torque converter structure

Power flow path

Torque multiplication

Torque Converter Gear Pump

Pump specifications

Transmission

Clutch combination

Shift lever position

Downshift button operation

Gear train and number of teeth

Valve location

Clutch specifications

Clutch Pack

Forward and reverse clutch

1st and 2nd speed clutch

3rd and 4th speed clutch

Power Flow Path in the Transmission

Forward

Reverse

Hydraulic System Diagram

Hydraulic Circuit Diagram

Oil Flow

Oil flow in the torque converter line

Oil flow to the clutches

T/C and T/M Oil Circulation

Control Valve

Oil port layout

Modulation Mechanism

Clutch control oil pressure curve

Modulation mechanism operation

Accumulator

Accumulator for 1st and 2nd speed clutch

Clutch Solenoid Valve

For forward/reverse and speed clutches

Check & Adjustment Torque Converter and Transmission Group

Clutch Oil Pressure

Measuring clutch oil pressure

Function & Structure Hydraulic Group

Flushing Hydraulic Circuit

Purpose of flushing

Cautions on Hydraulic Parts Replacement

Hydraulic Circuit Symbols

Hydraulic lines

Pumps & motors

Cylinders

Operation methods

Pressure control valve

Flow control valve

Directional control valve

Check valve

Miscellaneous hydraulic symbols

Hydraulic System Operation

Hydraulic system operation outline

Layout of Hydraulic Units

Hydraulic Tank

Hydraulic tank breather valve (tank cap)

Hydraulic tank specifications

Hydraulic oil level check

Hydraulic Pump

Hydraulic pump specifications

Hydraulic pump principle

Hydraulic pump wear plate

Hydraulic pump bushing lubrication

Hydraulic Cylinder

Boom cylinder

Bucket cylinder

Steering cylinder

Hydraulic cylinder specifications

Loading System

Reducing Valve (for Pilot Pressure)

Pilot Valve (TH40MS)

Pilot valve specifications

Pilot valve performance chart

Pilot valve operation

Multiple Control Valve (KML22/2T)

Multiple control valve specifications

Multiple control valve main relief valve

Multiple control valve overload relief valve (with make-up function)

Multiple control valve make-up valve

Multiple control valve bucket spool

Multiple control valve boom spool

Two-speed dump feature

Pilot valve (for two-speed dump)

Adapter (Orifice)

Ride Control (OPT)

Ride control hydraulic circuit

Ride control function

Ride control operation

Ride control valve assembly

Accumulator (for ride control)

Steering System

Priority Valve

Priority valve operation

Orbitrol®

Valve System

Orbitrol® structure

Orbitrol® specification

Orbitrol® operation

Orbitrol® feed-back mechanism operation

Steering speed and flow rate control

Hydraulic pump oil amount and steering force

Oil flow change when Q/Amp. is operated

Orbit rotor operation principle

Auxiliary valves

Emergency check valve

Inlet check valve

Accumulator

Fan Motor System

Mounting of fan motor

Fan Motor Line

Hydraulic circuit (fan motor normal rotation)

Reversing Fan Motor Line (OPT)

Reversing fan motor function

Hydraulic circuit (Reverse rotation)

Emergency Steering (OPT)

Emergency steering circuit

Check & Adjustment Hydraulic Group

Loading/Steering Circuit Relief Valve/Ride Control Circuit Reducing Valve (OPT)

Loading circuit relief valve setting pressures

Ride control circuit reducing valve setting pressures (OPT)

Steering circuit relief valve setting pressures

Hydraulic Cylinder

Cylinder natural drift

Function & Structure Brake Group

Brake System Outline

Service brake

Parking brake

Adjustment of axle internal pressure

Brake Units Layout

Unloader Valve

Unloader valve operation

Valve Unit

Accumulator

In-Line Filter

Brake Valve

Brake valve performance chart

Brake valve outline

Service Brake

Service brake operation

Service brake friction plate

Service brake steel plate

Brake circuit air bleeding procedure

Parking Brake

Parking brake operation

Parking brake solenoid valve

Parking Brake Manual Release

Parking Brake Spring Chamber

Brake Circuit Check Valve

Pressure Sensor (for stop lamp and declutch)

Pressure sensor (for stop lamp)

Pressure sensor (for Declutch)

Check & Adjustment Brake Group

Brake Circuit Oil Pressure

Unloader valve setting pressure

Brake valve oil pressure

Service Brake

Service brake performance check

Service brake friction plate wear measurement

Parking Brake

Parking brake performance check

Parking brake clearance adjustment

Function & Structure Electrical Group

How to Use Electrical Wiring Diagram

Electrical Cable Color Codes

Electrical Circuit Symbols

Sensor Mount

Fuse

Fuse box

Fusible link

Engine Start Circuit

Engine start circuit diagram

Neutral starter

Starter switch

Battery relay

Alternator L terminal wire

Diode unit

Neutral relay

Safety relay

Power Generating/Charging Circuit

Alternator

ECM (Engine Controller)

Function of ECM

Connection diagram

Monitor lamp test

Diagnosis trouble code (DTC) information

Accelerator pedal

Transmission Control Circuit and Monitor Circuit

Machine control unit (MCU)

Machine control unit (MCU) connection diagram

Machine control unit (MCU) function

Adjustable declutch preset switch

Monitoring system

Instrument Panel and Switch

Instrument panel

Instrument panel rear surface

Gauge circuit

Fuel level sensor

MODM

MODM function

Monitor Changeover

Information Monitor

Replacement Monitor

Fault Log Monitor

Input/Output Monitor

Parameter Setting Monitor

Specification Setting Monitor

Electrical Detent Circuit

Bucket leveler

Detent solenoid

Lift kickout & lower kickout

Sensor assy

Detent solenoid

Preset height adjustment

Diode

Diode check method

Caution for diode check method

Surge voltage and surge suppression diodes

Drawing & Diagrams

Axle Assembly

Torque Converter and Transmission

Hydraulic & Brake Circuit

Brake Circuit

Electrical Wiring Diagram

Way of looking at connectors

Electrical wiring diagram abbreviation chart

Electrical Wiring Diagram (CAB)

Electrical Connection Diagram

Electrical Equipment Layout