Kawasaki Wheel Loader 62Z7 parts + service manual

Description Kawasaki Wheel Loader 62Z7 parts + service manual

03.2015 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit

Kawasaki Wheel Loader 62Z7 PDF parts manual + workshop service & repair manual

MANUAL CONTENT:

PARTS CATALOG ENGINE (DEUTZ TCD 3.6 L4, ISUZU 4HK1)

PARTS CATALOG (EQUIPMENT)

SERVICE MANUAL

Service Information Guide

Plastic gauge

Recommended liquid gasket

Thread locking adhesive agent

Abbreviations

Standard bolts

Service Information Guide

Engine Mechanical (4HK1)

Cylinder head cover

Cylinder head assembly

Idle gear

Inlet cover

Cylinder block

Exhaust manifold

Crankshaft

Piston

Camshaft

Engine Fuel System (4HK1)

Fuel supply pump

Common rail assembly

Injector

Suction control valve

Fuel filter

Fuel filter element

Fuel filter pressure sensor

Engine Cooling (4HK1)

Water pump assembly

Thermostat

Cooling fan belt

Radiator

Engine coolant temperature sensor

Coolant

Overheat switch

Engine Lubrication (4HK1)

Oil pan

removal

installation

Oil pump assembly

removal

disassembly

inspection

reassembly

installation

Oil level switch

removal

installation

Oil cooler assembly

removal

disassembly

reassembly

installation

Oil pressure sensor

removal

inspection

installation

Engine oil

inspection

Oil port cover

installation

removal

Engine Induction (4HK1)

Boost temperature sensor

removal

installation

Turbocharger assembly

removal

inspection

installation

Intercooler

inspection

Air cleaner element

inspection

IMT sensor

removal

installation

Boost sensor

removal

inspection

installation

Engine Exhaust (4HK1)

DPD assembly

disassembly

inspection

reassembly

Exhaust differential pressure sensor

removal

inspection

installation

Exhaust gas temperature sensor

removal

inspection

installation

Engine Aux. Emission Control Devices (4HK1)

EGR valve

removal

inspection

installation

Engine Electrical (4HK1)

Glow plug

removal

inspection

installation

Generator

removal

disassembly

inspection

reassembly

installation

ECM

removal

installation

Starter assembly

removal

disassembly

inspection

reassembly

installation

Precautions for Disassembling and Assembling

Precautions for Using Floating Seal

Precautions for Using Nylon Sling

Tightening

Tightening Bolts and Nuts

Specified Tightening Torque Chart

Precautions for Split Flange

Nut and Bolt Locking

Piping Joint

Union Joint

Pipe Joint

O-ring Seal Joint

Quick Coupling

Seal Tape Application

Low-Pressure-Hose Clamp Tightening

Connecting Hose

Painting

Bleeding Air

Bleeding Air from Hydraulic Oil Tank

Bleeding Air from Hydraulic System

Bleeding Air from Fuel System

Bleeding Air from Radiator

Bleeding Air from Brake Circuit

Releasing Pressure

Front Attachment Hydraulic Circuit Pressure

Release Procedure

Hydraulic Operated Type

Manually Operated Type

Ride Control Accumulator Pressure Release

Procedure (Option)

Preparation before Inspection and Maintenance

Hydraulic Operated Type

Manually Operated Type

Lock of Frame

Machine Position for Inspection and

Maintenance (Lift Arm Raise)

Body

Removal and Installation of Cab

Counterweight

Removal and Installation of Counterweight

Removal and Installation of Battery Box

(Without Battery Disconnect Switch)

Removal and Installation of Battery Box

(With Battery Disconnect Switch)

Removal and Installation of Battery

Disconnect Switch

Center Hinge

Removal and Installation of Center Hinge

Engine

Removal and Installation of Engine

Removal And Installation of Exterior Parts

Removal and Installation of Engine Cover,Support, and Rear Grill

Removal and Installation of Side Cover

Removal and Installation of Rear Fender

Removal and Installation of Front Fender

Removal and Installation of Step (Front)

Removal and Installation of Step (Rear)

Removal and Installation of Inspection Cover

Radiator Assembly

Replacement of Radiator, Oil Cooler, and Intercooler

Hydraulic Oil Tank

Removal and Installation of Hydraulic Oil Tank

Pump Device

Removal and Installation of Pump Device

Disassembly of HST Pump

Assembly of HST Pump

Disassembly of 2-Gear Pump Unit

Assembly of 2-Gear Pump Unit

Control Valve

Removal and Installation of Control Valve

(Manual Type)

Disassembly of Control Valve (Manual Type)

Assembly of Control Valve (Manual Type)

Disassembly of Bucket Spool Assembly

(Manual Type)

Assembly of Bucket Spool Assembly

(Manual Type)

Disassembly of Lift Arm Spool Assembly

(Manual Type)

Assembly of Lift Arm Spool Assembly

(Manual Type)

Priority Valve

Removal and Installation of Priority Valve

Structure of Priority Valve

Ride Control Device

Removal and Installation of Ride Control

Valve (Option)

Disassembly of Ride Control Valve (Option)

Assembly of Ride Control Valve (Option)

Removal and Installation of Ride Control

Accumulator (Option)

TRAVEL SYSTEM

Tire

Removal and Installation of Front Tire

Applicable Tire Size

Removal and Installation of Rear Tire

Applicable Tire Size

HST Motor

Removal and Installation of HST Motor

Disassembly of HST Motor

Assembly of HST Motor

Transmission

Removal and Installation of Transmission

Disassembly of Transmission

Assembly of Transmission

Disassembly of Clutch Assembly

Assembly of Clutch Assembly

Structure of Control Valve

Axle

Removal and Installation of Front Axle

Removal and Installation of Rear Axle

Disassembly of Axle

Differential Equipped with TPD

Differential Equipped with LSD

Disassembly of Planetary Carrier Assembly

Disassembly of Brake

Removal of Bearing Cage

Removal of Differential

Disassembly of Differential (TPD)

Disassembly of Differential (LSD)

Assembly of Axle

Differential Equipped with TPD

Differential Equipped with LSD

Backlash Adjustment and Teeth Engagement

Adjustment of Ring Gear and Pinion

Preload Adjustment of Axle Shaft Bearing

(Shim Adjustment)

Propeller Shaft

Removal and Installation of Propeller Shaft

Brake Valve

Removal and Installation of Brake Valve

Disassembly of Brake Valve

Assembly of Brake Valve

Removal and Installation of Inching Valve

Adjustment of Inching Rod

Structure of Inching Valve

Steering Device

Removal and Installation of Steering Valve

Disassembly of Steering Valve

Assembly of Steering Valve

Removal and Installation of Steering Cylinder

Disassembly of Steering Cylinder

Assembly of Steering Cylinder

Front Attachment

Removal and Installation of Front Attachment

Removal and Installation of Lever (Bell Crank)

Removal and Installation of Bucket

Cylinder

Removal and Installation of Lift Arm Cylinder

Removal and Installation of Bucket Cylinder

Disassembly of Lift Arm Cylinder and Bucket

Lift Arm Cylinder

Bucket Cylinder

Assembly of Lift Arm Cylinder and Bucket

Cylinder

Lift Arm Cylinder

Bucket Cylinder