Kawasaki Wheel Loader 60Z5-2 parts + service manual
  • Kawasaki Wheel Loader 60Z5-2 parts + service manual
  • Kawasaki Wheel Loader 60Z5-2 parts + service manual
  • Kawasaki Wheel Loader 60Z5-2 parts + service manual
  • Kawasaki Wheel Loader 60Z5-2 parts + service manual

Kawasaki Wheel Loader 60Z5-2 parts + service manual

Brand: Kawasaki
Product Code: Kawasaki
Availability: In Stock

11.2012 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit



General Information
Safety precautions
Layout of main components
Inspection and maintenance table
Recommended lubricants
Lubrication chart
Weight of main components
Bolt tightening torque
Hose band tightening torque
Liquid gasket and screw lock agent
Cautions regarding welding repair service

Measurement for Performance Check
Cautions on Safety
Standard Measurement Values for Performance Check

Function & Structure Chassis Group
Front Chassis
Loading linkage
Loading linkage pin
Rear Chassis
Fuel tank
Floor board mount
Center Pin
Upper center pin
Lower center pin
Dust seal

Check & Adjustment Chassis Group
Linkage Pin
Center Pin
Adjusting shim
Installing bearing cover

Function & Structure Power Group
Power Line
Engine / Transmission
Engine / transmission mount
Propeller Shaft
Second propeller shaft assembly
Third propeller shaft assembly
Axle Assembly
Axle Support
Differential Gear
Function of T.P.D
Operation of T.P.D

Check & Adjustment Power Group
Measuring engine oil pressure
Propeller Shaft
Propeller shaft phase
Second propeller shaft alignment
Tightening torque
Differential gear

Function & Structure Torque Converter and Transmission Group
Torque Converter
Torque converter structure
Power flow path
Torque multiplication
Torque Converter Gear Pump
Gear pump specifications
Gear arrangement
Clutch specifications
Valve location
Clutch Pack
Forward and 2nd speed clutch
Reverse and 1st speed clutch
3rd speed clutch
Power Flow Path in the Transmission
Hydraulic System Diagram
Hydraulic Circuit Diagram
Oil Flow
Oil flow in the torque converter line
Oil flow to the clutch
T/C and T/M Oil Circulation
Control Valve
System diagram
Modulation Mechanism
Clutch control oil pressure curve
Accumulator for 1st speed clutch
Clutch Solenoid Valve
For forward/reverse and speed clutches

Check & Adjustment Torque Converter and Transmission Group
Clutch Oil Pressure

Function & Structure Hydraulic Group
Flushing Hydraulic Lines
Purpose of flushing
Cautions on Hydraulic Parts Replacement
Hydraulic Circuit Symbols
Hydraulic lines
Pumps & motors
Operation methods
Pressure control valve
Flow control valve
Directional control valve
Check valve
Miscellaneous hydraulic symbols
Layout of Hydraulic Units
Hydraulic Tank
Hydraulic tank breather valve (tank cap)
Hydraulic tank specifications
Hydraulic oil level check
Hydraulic Pump
Hydraulic pump specifications
Hydraulic pump principle
Hydraulic pump wear plate
Hydraulic pump bushing lubrication
Hydraulic Cylinder
Boom cylinder
Bucket cylinder
Steering cylinder
Hydraulic cylinder specifications
Return Filter
Loading System
Relief Valve Assembly
Relief valve operation
Check valve operation
Accumulator specifications
Pilot Valve (TH40MS)
Pilot valve specifications
Pilot valve performance chart
Pilot valve operation
Multiple Control Valve (KVS-120H-2)
Multiple control valve specifications
Multiple control valve main relief valve
Multiple control valve overload relief valve
Multiple control valve make-up valve
Multiple control valve bucket spool
Multiple control valve boom spool
Elbow Adapter
Pilot Valve Filter
Steering System
Priority Valve
Priority valve specifications
Priority valve operation
Orbitrol® construction
Orbitrol® specification
Orbitrol® operation
Orbitrol® feed-back mechanism operation
Steering speed and flow rate control
Hydraulic pump oil amount and steering force
Orbit rotor operation principle
Auxiliary valves
Emergency check valve
Inlet check valve
Cushion Valve
Cushion valve specifications
Cushion valve operation

Check & Adjustment Hydraulic Group
Loading/Steering Circuit Relief Valve
Loading circuit relief valve setting pressures
Steering circuit relief valve setting pressures
Hydraulic Cylinder
Cylinder natural drift

Function & Structure Brake Group
Brake Circuit
Brake Units Layout
Hydraulic Servo Master Cylinder
Hydraulic servo master cylinder specifications
Performance diagram
Hydraulic servo master cylinder operation
Pressure Difference Switch
Service Brake
Service brake operation
Service brake friction plate
Service brake steel plate
Brake circuit air bleeding procedure
Parking Brake
Brake Control
Service brake linkage
Parking brake linkage
Brake Oil Reservoir
Brake oil reservoir specifications

Check & Adjustment Brake Group
Hydraulic Servo Master
Hydraulic servo master performance inspection
Service Brake
Service brake performance check
Service brake friction plate wear measurement
Parking Brake
Parking brake performance check
Parking brake clearance adjustment
Brake Control
Adjusting brake pedal and switch
Parking brake linkage adjustment

Function & Structure Electrical Group
How to Use Electrical Wiring Diagram
Electrical Cable Color Codes
Electrical Circuit Symbols
Sensor Mount
Fuse box
Fusible link
Engine Start Circuit
Engine start circuit diagram
Neutral starter
Starter switch
Battery relay
Alternator I terminal wire
Diode unit
Neutral relay
Magnet switch
Voltage relay
Power Generating/Charging Circuit
ECM (Engine Controller)
Function of ECM
Connection diagram
Monitor lamp test
Failure diagnosis
Quantum fault code information
Accelerator pedal
Transmission Control Circuit and Monitor Circuit
Machine control unit (MCU)
Machine control unit (MCU) connection diagram
Machine control unit (MCU) function
Monitoring system
Instrument Panel and Switch
Instrument panel
Instrument panel rear surface
Gauge circuit
Fuel level sensor
Electrical Detent Circuit
Bucket leveler
Boom kick-out
Detent solenoid
Diode check method
Caution for diode check method
Surge voltage and surge suppression diodes
Diagnostic System
Diagnostic system flow
Diagnostic failure history memory data
Diagnostic failure history indication and deletion
Diagnostic switch

Check & Adjustment Electrical Group
Cautions Regarding Electric Circuit Check
Disconnecting or reinstalling connector
How to attach the probes of the circuit tester
Electrical Transmission Control System Troubleshooting Flowchart
Standard troubleshooting flowchart
MCU Abnormal Operation Judgment
MCU check
Electrical Circuit Check
Shift lever input electrical circuit check
Declutch input electrical circuit check
Downshift button input electrical circuit check
Machine speed sensor input electrical circuit check
Clutch solenoid valve output electrical circuit check
Neutral relay electrical circuit check
Checking parking brake circuit
Gauge circuit electrical circuit check
Bucket leveler electrical circuit check

Drawing & Diagrams
Axle Assembly
Torque Converter and Transmission
Loading/Steering Hydraulic Line
Brake Circuit
Electrical Wiring Diagram
Electrical wiring diagram abbreviation chart
Electrical Connection Diagram
Electrical Wiring Diagram (CAB)
Electrical Equipment Layout

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