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JLG Compact Crawler Boom X1000AJ service manual

Model: JLG
Brand: JLG
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Description JLG Compact Crawler Boom X1000AJ service manual

03.2022 / All Regions / 1 CD / Windows OS, MacOS, Linux / 32 & 64 bit

JLG Compact Crawler Boom X1000AJ PDF service and repair + operator manuals

Maintenance, troubleshooting, disassembly / assembly of components, adjustment procedures, instructions, specifications, diagrams, schematics and other information


Language: English

SERVICE MANUAL CONTENT:

SPECIFICATIONS

CAPACITIES

CAPACITIES TRACK SPECIFICATIONS

POWER SOURCE

SPECIFICATIONS AND PERFORMANCE DATA

Reach Specifications

Dimensional Data

Function Speed Data

Machine Orientation When Performing Speed Tests

HYDRAULIC PRESSURE SETTINGS - PSI (BAR)

LUBRICATION

Hydraulic Oil

SERIAL NUMBER LOCATION

FASTENER TORQUE CHARTS


GENERAL

MACHINE PREPARATION, INSPECTION, AND MAINTENANCE

General

Preparation, Inspection, and Maintenance

Pre-Start Inspection

Pre-Delivery Inspection and Frequent Inspection

Annual Machine Inspection

Preventative Maintenance

SERVICE AND GUIDELINES

General

Safety and Workmanship

Cleanliness

Components Removal and Installation

Component Disassembly and Reassembly

Pressure-Fit Parts

Bearings

Gaskets

Bolt Usage and Torque Application

Hydraulic Lines and Electrical Wiring

Hydraulic System

Lubrication

Battery

Lubrication and Servicing

LUBRICATION AND INFORMATION

Hydraulic System

Hydraulic Oil

Changing Hydraulic Oil

Lubrication Specifications

CYLINDER DRIFT TEST

Cylinder Drift

PINS AND COMPOSITE BEARING REPAIR GUIDELINES

WELDING ON JLG EQUIPMENT

Do the Following When Welding on JLG Equipment

Do NOT Do the Following When Welding on JLG Equipment


CHASSIS & TURNTABLE

RUBBER TRACK MAINTENANCE/REPLACEMENT

Checking Track Tension

Tensioning Rubber Track

Removing Rubber Track

Installing Rubber Track

UNDERCARRIGE COMPONENTS

Machine Positioning

Replacement Roller Lower Wheel and Tracks Adjuster

Disassembly

Assembly

Replacement Sprocket and Gear Motor

Sprocket Removal

Gear Motor Removal

Gear Motor Installation

Sprocket Installation

TRACKS EXTENSION REMOVAL

TRACK DRIVE

Product Identification

SWING DRIVE (IMO)

Technical Data – Type Plate

Structure and Function

Structure and Function

Maintenance Tasks

Lubricating The Slew Drive

Electric Motor Function System

Engine RPM Control System

Twin Power Unities With Gasoline Engine Honda IGX390

Twin Power Unities With Diesel Engine Hatz 1B40

Lithium Powered Unities


BOOM & PLATFORM

BOOM MAINTENANCE

Removal of the Boom Assembly

Disassembly of the Main Boom

Inspection

Assembly of the Main Boom

Installation of the Boom Assembly

PROXIMITY SENSOR ADJUSTMENT

PLATFORM REMOVAL/INSTALLATION

Removal

Installation

SKYGUARD INSTALLATION - ONE PERSON PLATFORM

Options/Accessories Prohibited When Installing This Kit

Tools & Equipment Required

Personnel Required

Parts List

Procedure

For Reference

Installation

SkyGuard System

SKYGUARD INSTALLATION - TWO PERSON PLATFORM

Options/Accessories Prohibited When Installing This Kit

Tools & Equipment Required

Personnel Required

Parts List

Procedure

For Reference

Installation

SkyGuard System


HYDRAULICS

HYDRAULIC SYSTEM

Main Components Identification And Location

Hydraulic Diagram

Pumps and Hydraulic Lines System

Ground Part Hydraulic System

Outriggers

Driver Gear Motors   

Tracks Widening

Aerial Part Hydraulic System

CYLINDER REPAIR

Specification - Cylinders Overview

Hydraulic Cylinders Torque Specifications

Cylinder Assembling

Cylinder Repair Without Sensor

Piston With Nut Disassembling

Cylinder Assembly

Seals Head Replacing

Cylinder Inspection

Bushes Replacement

Emptying Of The Cylinder

REPLACEMENT HYDRAULIC PUMP

Pump Removal

Pump Installation

HYDRAULIC SCHEMATICS


JLG CONTROL SYSTEM

INTRODUCTION

PLATFORM - REMOTE CONTROL STATION

LCD Display Screen

LCD Display Icon Description

Only Lithium Icons

DIAGNOSTIC BY SERVICE MENU

Menu Input

Only Lithium Input

Language Menu

Error Menu

Working Hours Menu

Joystick Menu

MACHINE SETUP MENU

Setup - Version

Setup - Time

Setup - Password

Setup - Date

Setup - Load Cell Board (ECM3) Calibration

Setup - Acceler (Calibrating Tilt Sensor)

Setup - Extra

MASTER BOARD (ECM1) REPLACEMENT AND SETTING

New Master Board

Already Initialized Master Board

Software Recovery By Modem

CODE MENU


GENERAL ELECTRICAL INFORMATION & SCHEMATICS

MULTIMETER BASICS

Grounding

Backprobing

Min/Max

Polarity

Scale

Voltage Measurement

Resistance Measurement

Continuity Measurement

Current Measurement

Continuity Measurement Over Long Distances

Requirements

Procedure

ELECTRICAL SCHEMATICS MANUALS

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