Hitachi Articulated Dump Truck AH500-D service manual

Description Hitachi Articulated Dump Truck AH500-D service manual

Hitachi Articulated Dump Truck AH500-D pdf service & repair + technical manual

Technical data, specifications, maintenance procedures, troubleshooting, diagrams, schematics, instructions for adjustment, assembly, disassembly, removal and installation

MANUAL CONTENT:
USERS INFORMATION FEEDBACK FORM WHEELS
REMOVAL AND INSTALLATION OF WHEELS

AXLES AND SUSPENSION SYSTEMS
REMOVAL AND INSTALLATION
AXLES
DIFFERENTIAL OR BEVEL DRIVE
AXLE DIFFERENTIAL - FRONT AND REAR
AXLE DIFFERENTIAL - MIDDLE AXLE
INPUT DRIVE SHAFTS AND U-JOINTS
DRIVE SHAFTS
AXLE MOUNTING PARTS
AXLE SHAFTS, BEARINGS AND REDUCTION GEARS
FINAL DRIVE PLANETARY

TRANSMISSION
REMOVAL AND INSTALLATION
INPUT DRIVE SHAFTS AND U-JOINTS
REMOVE AND INSTALL TRANSMISSION-TO-TRANSFER CASE DRIVE SHAFT
GEAR, SHAFT AND POWER SHIFT CLUTCHES
HYDRAULIC SYSTEM
REMOVE AND INSTALL TRANSMISSION OIL-TO-AIR COOLER

ENGINE
REMOVAL AND INSTALLATION
CRANKSHAFT, MAIN BEARINGS AND FLYWHEEL
INSTALL ENGINE ON REPAIR STAND
CRANKSHAFT AND MAIN BEARING FAILURE ANALYSIS
FLYWHEEL
CRANKSHAFT
GRINDING GUIDELINES
BLEED ENGINE OIL CIRCUIT AFTER MAJOR OVERHAUL
CAMSHAFT AND TIMING GEAR TRAIN
CYLINDER BLOCK, LINERS, PISTONS AND RODS
LINER, PISTON AND ROD ANALYSIS
LUBRICATION SYSTEM
REMOVE, INSPECT, AND INSTALL ENGINE OIL FILTER BYPASS VALVE
REMOVE, INSPECT AND INSTALL PISTON COOLING ORIFICES
CYLINDER HEAD AND VALVES
CYLINDER HEAD AND VALVES FAILURE ANALYSIS
EXHAUST SYSTEM
FUEL INJECTION SYSTEM
REMOVE AND INSTALL HAND PRIMER PUMP
REMOVE AND INSTALL FUEL SUPPLY PUMP
AIR INTAKE MANIFOLD SYSTEM
TURBOCHARGER
COOLING SYSTEM
THERMOSTATS, HOUSING ANDWATER PIPING

ENGINE AUXILIARY SYSTEM
COOLING SYSTEM
AIR INTAKE SYSTEM
INTAKE SYSTEM
EXTERNAL EXHAUST SYSTEM
ENGINE MOUNTING
ENGINE AND TRANSMISSION MOUNTINGS
EXTERNAL FUEL SUPPLY SYSTEMS
PRIMARY FUEL FILTER
ELEMENTS
CONNECTOR DRIVE (FLEXPLATE)

TRANSFER CASE (DROP BOX)
REMOVAL AND INSTALLATION
TRANSFER CASE (DROP BOX)
GEAR SHAFTS AND BEARINGS
TRANSFER CASE (DROP BOX)

STEERING SYSTEM
SECONDARY STEERING
SECONDARY STEERING PUMP
HYDRAULIC SYSTEM
STEERING VALVE
STEERING CYLINDER

SERVICE BRAKES
ACTIVE ELEMENTS
HYDRAULIC SYSTEM
BRAKE VALVE

PARK BRAKE
ACTIVE ELEMENTS

FRAME AND SUPPORTING STRUCTURE
FRAME INSTALLATION
WELDING ON MACHINE
SEPARATE FRONT AND REAR FRAMES

OPERATOR’s STATION
CAB
CAB MOUNTINGS
SEAT AND SEAT BELT
OPERATOR’S SEAT
HEATING AND AIR CONDITIONING
REFRIGERANT CAUTIONS AND PROPER HANDLING
R134a REFRIGERANT OIL INFORMATION

SHEET METAL AND STYLING
BONNET OR ENGINE ENCLOSURE
BONNET

MAIN HYDRAULIC SYSTEM
HYDRAULIC SYSTEM
MAIN HYDRAULIC PUMP
SUCTION STRAINER
HYDRAULIC SYSTEM MANIFOLD ASSEMBLY

PNEUMATIC SYSTEMS
PUMPS AND DRIVES
AIR COMPRESSOR
CONTROL VALVES
PNEUMATIC MANIFOLD
RESERVOIR, FILTER AND TRAP
AIR UNLOADER VALVEWITH INTEGRAL AIR DRYER
CYLINDERS
REMOVE AND INSTALL EXHAUST BRAKE AIR CYLINDER

HAULAGE DEVICE
FRAMES
BIN
HYDRAULIC SYSTEM
BIN TIP CYLINDER

DEALER FABRICATED TOOLS
TOOLS
DFT1178 LIFTING TOOL
DFT1233 BUSHING DRIVER
DFT1199 BUSHING PUSHER