TOYOTA HILUX 2015 - 2025 SERVICE & REPAIR MANUAL

Description TOYOTA HILUX 2015 - 2025 SERVICE & REPAIR MANUAL

Toyota Hilux 06.2015 - 2025 service & repair information library

Covered model series:
GGN120, GGN125, GGN135
GUN112, GUN122, GUN123, GUN125, GUN126, GUN135, GUN136
KUN112, KUN122, KUN125, KUN126, KUN135
LAN125
TGN110, TGN111, TGN120, TGN121, TGN126, TGN136
LHD Left Hand Drive & RHD Right Hand Drive

Covered engines:
1KD-FTV - 3.0L 4-cylinder 16-valve D-4D DOHC diesel
1GD-FTV - 2.8L 4-cylinder 16-valve DOHC diesel
2GD-FTV - 2.4L 4-cylinder 16-valve DOHC diesel
2KD-FTV - 2.5L 4-cylinder 16-valve D-4D DOHC diesel
5L-E - 3.0L 4-cylinder 8-valve OHC diesel
1GR-FE - 4.0L 6-cylinder V6 24-valve VVT-i DOHC
1TR-FE - 2.0L 4-cylinder 16-valve VVT-i DOHC
2TR-FE - 2.7L 4-cylinder 16-valve VVT-i DOHC

Covered transmissions:
A750F AUTOMATIC TRANSMISSION
AC60E AUTOMATIC TRANSMISSION
AC60F AUTOMATIC TRANSMISSION
R151 MANUAL TRANSMISSION
R151F MANUAL TRANSMISSION
RC60 / RC61 MANUAL TRANSMISSION
RC60F / RC61F MANUAL TRANSMISSION

Repair Manual
Electrical Wiring Diagram
Body Repair
New Car Features

All car units service & repair, troubleshooting, lubrication, maintenance, assembly / disassembly / installation / removal instructions, components, inspection, replacement, EWD electrical wiring diagrams, schematics, DTC trouble codes and other information

SERVICE MANUAL LIBRARY CONTENT AND DESCRIPTION:
REPAIR MANUAL
GENERAL INFORMATION
INTRODUCTION
PREPARATION
SPECIFICATIONS
SERVICE DATA SHEET
MAINTENANCE

ENGINE
1GR-FE ENGINE CONTROL
1KD-FTV ENGINE CONTROL
1GD-FTV ENGINE CONTROL
2GD-FTV ENGINE CONTROL
2KD-FTV ENGINE CONTROL
5L-E ENGINE CONTROL
1TR-FE ENGINE CONTROL
2TR-FE ENGINE CONTROL
1GR-FE ENGINE MECHANICAL
1KD-FTV ENGINE MECHANICAL
1GD-FTV ENGINE MECHANICAL
2GD-FTV ENGINE MECHANICAL
2KD-FTV ENGINE MECHANICAL
5L-E ENGINE MECHANICAL
1TR-FE ENGINE MECHANICAL
2TR-FE ENGINE MECHANICAL
1GR-FE FUEL
1KD-FTV FUEL
1GD-FTV FUEL
2GD-FTV FUEL
2KD-FTV FUEL
5L-E FUEL
1TR-FE FUEL
2TR-FE FUEL
1GR-FE EMISSION CONTROL
1KD-FTV EMISSION CONTROL
1GD-FTV EMISSION CONTROL
2GD-FTV EMISSION CONTROL
2KD-FTV EMISSION CONTROL
5L-E EMISSION CONTROL
1TR-FE EMISSION CONTROL
2TR-FE EMISSION CONTROL
1GR-FE INTAKE / EXHAUST
1KD-FTV INTAKE / EXHAUST
1GD-FTV INTAKE / EXHAUST
2GD-FTV INTAKE / EXHAUST
2KD-FTV INTAKE / EXHAUST
5L-E INTAKE / EXHAUST
1TR-FE INTAKE / EXHAUST
2TR-FE INTAKE / EXHAUST
1GR-FE COOLING
1KD-FTV COOLING
1GD-FTV COOLING
2GD-FTV COOLING
2KD-FTV COOLING
5L-E COOLING
1TR-FE COOLING
2TR-FE COOLING
1GR-FE LUBRICATION
1KD-FTV LUBRICATION
1GD-FTV LUBRICATION
2GD-FTV LUBRICATION
2KD-FTV LUBRICATION
5L-E LUBRICATION
1TR-FE LUBRICATION
2TR-FE LUBRICATION
1GR-FE STARTING
1KD-FTV STARTING
1GD-FTV STARTING
2GD-FTV STARTING
2KD-FTV STARTING
5L-E STARTING
1TR-FE STARTING
2TR-FE STARTING
CRUISE CONTROL
STOP AND START

DRIVETRAIN
A750F AUTOMATIC TRANSMISSION / TRANSAXLE
AC60E AUTOMATIC TRANSMISSION / TRANSAXLE
AC60F AUTOMATIC TRANSMISSION / TRANSAXLE
CLUTCH
R151 MANUAL TRANSMISSION / TRANSAXLE
R151F MANUAL TRANSMISSION / TRANSAXLE
RC60 / RC61 MANUAL TRANSMISSION / TRANSAXLE
RC60F / RC61F MANUAL TRANSMISSION / TRANSAXLE
VF2CM TRANSFER / 4WD / AWD
DRIVE SHAFT / PROPELLER SHAFT
AXLE AND DIFFERENTIAL

SUSPENSION
ALIGNMENT / HANDLING DIAGNOSIS
FRONT SUSPENSION
REAR SUSPENSION
TIRE PRESSURE MONITORING
TIRE / WHEEL

BRAKE
BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS
BRAKE SYSTEM (OTHER)
BRAKE (FRONT)
BRAKE (REAR)
PARKING BRAKE

STEERING
POWER ASSIST SYSTEMS
STEERING COLUMN
STEERING GEAR / LINKAGE

AUDIO / VISUAL TELEMATICS
AUDIO / VIDEO
NAVIGATION / MULTI INFO DISPLAY
TELEMATICS
PARK ASSIST / MONITORING

POWER SOURCE / NETWORK
1GR-FE BATTERY / CHARGING
1KD-FTV BATTERY / CHARGING
1GD-FTV BATTERY / CHARGING
2GD-FTV BATTERY / CHARGING
2KD-FTV BATTERY / CHARGING
5L-E BATTERY / CHARGING
1TR-FE BATTERY / CHARGING
2TR-FE BATTERY / CHARGING
POWER DISTRIBUTION
NETWORKING

VEHICLE INTERIOR
DOOR LOCK
THEFT DETERRENT / KEYLESS ENTRY
LIGHTING (INT)
METER / GAUGE / DISPLAY
MIRROR (INT)
SUPPLEMENTAL RESTRAINT SYSTEMS
PRE-CRASH SAFETY
SEAT
SEAT BELT
HEATING / AIR CONDITIONING
POWER OUTLETS (INT)
INTERIOR PANELS / TRIM

VEHICLE EXTERIOR
WINDOW / GLASS
DOOR / HATCH
MIRROR (EXT)
WIPER / WASHER
LIGHTING (EXT)
HORN
EXTERIOR PANELS / TRIM

ELECTRICAL WIRING DIAGRAMS
Introduction
System Circuit
Location & Routing
Fuse List
Connector List

Overall EWD

BODY REPAIR
General
INTRODUCTION

Vehicle Exterior
BODY WELD POINT
BODY DIMENSIONS
PAINTING / COATING

NEW CAR FEATURES
General
Engine
Drivetrain
Suspension
Brake
Steering
Audio / Visual / Telematics
Power Source / Network
Vehicle Interior
Vehicle Exterior